Toner, two-component developer and image forming method

专利摘要:
The present invention discloses a toner comprising toner particles and an external additive. The toner has (a) a circularity distribution of particles having an average circularity of 0.920 to 0.995 as measured by a flowable particle image analyzer and containing particles having a circularity of less than 0.950 in an amount of 2% to 40% by number; (b) The weight average particle diameters measured by the coulter method are 2.0 micrometers-9.0 micrometers. The external additive is present in the form of at least (i) primary particles or secondary particles on the toner particles, an inorganic fine powder having an average particle length of 10 m to 400 m m and a shape factor SF-1 of 100 to 130 (A). ) And (ii) are formed by combining several particles and contain an aspheric inorganic fine powder (B) having a shape factor SF-1 greater than 150. In addition, the present invention discloses a two-component developer and an image forming method using this toner.
公开号:KR19990007092A
申请号:KR1019980022878
申请日:1998-06-18
公开日:1999-01-25
发明作者:겐지 오까도；료이찌 후지따；와까시 이이다；유지 모리끼；가즈미 요시자끼；미찌히사 마고메
申请人:미따라이 후지오；캐논 가부시끼가이샤；
IPC主号:

专利说明:

Toner, two-component developer and image forming method
The present invention relates to a toner used in a recording method using transfer photography, electrostatic recording, magnetic recording, toner jet recording, and the like. More specifically, the present invention is directed to developing an electrostatically charged image, which is used in a copier, printer, and facsimile, which first forms a toner image on an electrostatic latent image retaining member, and then transfers the toner image to a transfer medium to form the image. The present invention relates to a toner, and to a two-component developer and an image forming method using the toner.
As a latent image visualizing agent, a developer in a dry manner is transported onto the surface of the developer conveying member, and the developer is conveyed and supplied near the surface of the latent image retaining member holding the electrostatic latent image, and the latent image retaining member and the developer conveying member Background Art A method of visualizing an electrostatic latent image by developing an electrostatic latent image with a toner of a developer while applying an alternating electric field is well known in the art.
The developer carrying member is often referred to as the developing sleeve in the following description because the developing sleeve is usually used more widely than the developer carrying member. In addition, the latent image retention member (photosensitive member) is also often referred to as photosensitive drum in the following description, since the photosensitive drum is often used more widely than the latent image retention member.
As the developing method, for example, a magnetic brush is formed on the surface of a developing sleeve in which a magnet is provided internally by using a developer (two-component developer) composed of two components (carrier particles and toner particles). The formed magnetic brush is rubbed with or in proximity to the photosensitive drum installed opposite the developing sleeve while maintaining the fine developing gap therebetween, and continuously applying an alternating electric field between the developing sleeve and the photosensitive drum (between SD) A so-called magnetic brush developing method has been conventionally known which repeatedly causes the toner particles to develop the potential and the reverse potential from the developing sleeve side to the photosensitive drum side (for example, Japanese Patent Application Laid-Open No. 55-32060 and the same). 59-165082).
In the magnetic brush developing method using such a two-component developer, the toner particles are triboelectrically charged by mixing with the carrier particles. Since the carrier particles have a higher specific gravity than the toner particles, the toner particles tend to experience greater mechanical distortion due to friction with the carrier particles when mixed, so that toner deterioration tends to accelerate as the developing process is repeatedly operated.
Once such toner deterioration occurs, the density of the fixed image changes as a result of long-term use, the toner particles adhere to the non-image area, causing so-called fog, and fine image reproducibility is poor. It may be specifically caused.
In the electrophotographic process, after the toner image formed on the photosensitive drum is transferred to the transfer medium, the toner remaining on the photosensitive drum without being transferred to the transfer medium is removed and collected from the surface of the photosensitive drum by the cleaning means in the cleaning step. do. Blade cleaning, fur brush cleaning or roller cleaning is used as the cleaning means.
However, when the toner on the photosensitive drum is removed and recovered by using the cleaning means, the apparatus is inevitably enlarged due to the provision of such cleaning means in view of the apparatus. This hindered attempts to miniaturize the device. Accordingly, there is a demand for an image forming apparatus having no cleaning means.
From an environmental point of view, a cleanerless method or a toner reuse method for which waste toner cannot be produced in the sense of effective use of toner has long been desired.
Such a technique is called a cleaning-at-development in which toner (transfer residual toner) remaining on the photosensitive drum after transfer is developed when developing in a developing apparatus, and the collected toner is used again for development. Known as
As a technique called such a simultaneous development of cleaning (or without a new device), for example, in Japanese Patent Publication No. 5-69427, one image is formed when the photosensitive drum is rotated once, so that the effect of the transfer residual toner is the same. It is disclosed that it does not appear. Japanese Patent Application Laid-Open Nos. 64-20587, 2-259784, 4-50886, and 5-165378 have transfer residual toner dispersed by a drive-off member to prevent nonpatterning. Disclosed is a configuration in which an image hardly appears in an image even when the surface of the same photosensitive drum is used several times for one image.
Japanese Patent Application Laid-Open No. 5-2287 discloses a configuration in which a positive memory or a negative memory caused by a transfer residual toner does not appear in an image by defining a relationship of the amount of toner charging around the photosensitive drum. However, a specific configuration for the control method of the toner charge amount is not disclosed.
Japanese Patent Application Laid-Open Nos. 59-133573, 62-203182, 63-133179, 2-302772, 4-155361, and Japanese that disclose a technique for a system without a cleaning device. Nos. 5-2289, 5-53482 and 5-61383 disclose methods of using a toner capable of exposing using high intensity light or transmitting light having an exposure wavelength in connection with image exposure. It is proposed. However, if only the exposure intensity is high, blur is generated in the dot formation of the latent image itself, and the isolated dot reproducibility is insufficient, so that an image having poor resolution in terms of image quality is obtained, and in particular, an image having no gradation in a graphic image is obtained. Lose.
In the means of using a toner capable of transmitting light having an exposure wavelength, light transmission is surely smoothed and does not have a large influence on the fixed toner having no grain boundaries. However, as the exposure shielding mechanism, the effect is weak because light scattering to the surface of the toner particles is of primary concern rather than coloring of the toner itself. In addition, the selection range of the toner colorant should be small, and at least three types of exposure means having different wavelengths are required when full-color formation is desired. This goes against device simplification, which is one of the development simultaneous cleaning features.
In the image forming method using a contact charging method in which a photosensitive drum, which is a member to be charged, is first charged and charged by a contact charging member, a charging failure due to contamination (toner span) of the charging member causes an image defect. It tends to cause problems in durability. Therefore, it is urgently required to enable the printing of several sheets to prevent the influence of the charging failure due to the contamination of the charging member.
Embodiments in which contact charging is used for an image forming method using a cleaning device-free method or a developing simultaneous cleaning method are shown in Japanese Patent Application Laid-Open Nos. 4-234063 and 6-230652, wherein a transfer residual toner is used as a photosensitive drum. An image forming method is disclosed in which the cleaning for removing from the surface is performed simultaneously with the back exposure co-development scheme.
However, the proposals of this publication can be applied to an image forming method for forming a charging potential and a developing application bias in a low electric field. In image formation under a high field charge-developing application bias widely applied to conventional electrophotographic apparatus, image defects such as lines and spots may occur due to leakage.
In addition, a method has been proposed that can move the toner attached to the charging member to the photosensitive drum when an image is not formed, thereby preventing adverse effects caused by adhesion of the transfer residual toner. However, nothing is mentioned about the improvement in the recovery speed in the developing step of the toner moved to the photosensitive drum and the influence on the phenomenon which may be caused by the collection of the toner in the developing step.
In addition, if the cleaning effect of the transfer residual toner is insufficient at the time of development, a positive ghost is generated in which the formed image is higher in density than its surroundings because it precipitates when the toner is developed on the photosensitive drum in which the transfer residual toner is present, and transfer residual Too much toner may cause a problem that a positive memory may be caused in the image because the toner cannot be collected completely in the developer. The essential solution to this problem has not been achieved.
Light shielding caused by the transfer residual toner is a problem especially when the photosensitive drum is repeatedly used on one sheet of transfer medium, that is, when the length corresponding to one circumference of the photosensitive drum is shorter than the length of the transfer direction of the transfer medium. Since charging, exposure, and development should be performed while the transfer residual toner is present on the photosensitive drum, the potential at the photosensitive drum surface portion where the transfer residual toner is present may be sufficiently lowered, resulting in insufficient development contrast. For, it may appear on the image as a negative ghost having a lower density than the surroundings. The photosensitive drum that has passed through the electrostatic transfer step is generally charged with a polarity opposite to the toner charging polarity, and as a result of repeated use, the transfer residual toner that is not controlled so that the charging member has a normal charging polarity due to the deterioration of the charge injection property of the photosensitive drum is It can leak from the charging member and shield the exposure during image formation, which can confuse the latent image and cause a negative memory in the image since the desired potential cannot be obtained. These problems can also arise, and we are looking for an inherent solution to this problem.
Output mechanisms such as copiers and laser beam printers using the electrophotographic process have recently been lowered in cost and advanced in digital technology. Accordingly, it is necessary to form a high quality image more faithful to the original by using a lot of image information. In particular, in the case of copying images such as print photographs, catalogs, and maps, it is necessary to reproduce very fine and faithfully in the whole minute parts without causing broken line images and broken line images.
With the tendency of this technique, less toner scatters around the latent image during development, transfer and fixing, the toner itself maintains high charging performance and at the same time the toner can be transferred to the transfer medium with almost 100% transfer efficiency after development. There is a need for a toner having a high performance.
Means for improving image quality in a transfer photographing process include (i) a method of rubbing a latent image on a latent image retaining member with the ear of the developer while densely maintaining the rise of the developer ear on the developer carrying member; (ii) a method in which toner flows easily by applying a bias electric field to the developer carrying member and the latent image retention member; (iii) a method in which the developing device itself can maintain high charging performance permanently by making the stirring property in the device high; And (iv) improving the resolution by making the dot size itself of the latent image fine.
Means associated with these phenomena are very effective and are part of the technology that is important for obtaining high picture quality. However, in consideration of further improving image quality, it is considered that the characteristics of the developer itself have a great influence.
In particular, in the image forming method for obtaining a full-color image, a single-color toner is used for development and transfer several times, so that the toner is formed in multiple layers on the latent image portion, and the layer tends to have a lower potential as it approaches the outermost layer, in some cases between the lowest and uppermost layers. There may be a difference in developability of the toner.
In addition, the color mixture after the hot-melt process is poor, and not only faithful color reproducibility can be obtained, but also defects such as deterioration in transferability and toner scattering in the non-latent image potential portion can be caused.
From the viewpoint of the process factor, it is considered as mentioned above that the toner characteristics greatly affect the image quality improvement. Various developers have been proposed so far for the purpose of improving image quality. For example, Japanese Patent Application Laid-Open No. 51-3244 discloses a non-magnetic toner capable of improving image quality by restricting particle size distribution. This toner is relatively coarse, mainly containing toner particles having a particle diameter of 8 to 12 mu m. As the inventors have studied, toners having such a particle size are difficult to flow in a dense state as a latent image. In addition, a toner containing particles having a particle size of 5 μm or less in an amount of 30% by number or less, and a toner containing particles having a particle size of 20 μm or more in an amount of 5% by weight or less have a uniform particle size distribution because of their broad distribution. Sex tends to be low. In order to form a clear image using a toner particle having a relatively coarse toner particle and having a broad particle size distribution as described above, the toner particles of each layer are thickly laminated in the multilayer structure as described above to fill the gap between the toner particles. It is necessary to increase the image density. This causes a problem of increasing the toner consumption required to obtain a predetermined image density.
Japanese Patent Application Laid-Open No. 58-129437 discloses a nonmagnetic toner having an average particle diameter of 6 to 10 mu m and a particle size of the largest particle of 5 to 8 mu m. However, this toner contains particles having a particle diameter of 5 mu m or less in a small amount of 15 number% or less, and tends to form an image lacking sharpness.
As a result of the studies by the present inventors, it was confirmed that toner particles having a particle diameter of 5 µm or less have a major function of contributing to clearly reproducing the fine dots of the latent image, and toner densely loading the entire latent image. In particular, the electrostatic latent image on the photosensitive drum has a higher electric field intensity than the inside due to the concentration of electric field lines and the vividness of the image quality is determined by the quality of the toner particles concentrated in the portion. The study of the present inventors proved that the control of the amount of toner particles having a particle diameter of 5 mu m or less is effective in improving the highlight gradation.
However, the toner particles having a particle size of 5 mu m or less have a strong adhesion to the surface of the latent image bearing member, so that it may be difficult to remove the transfer residual toner by cleaning. In addition, low tolerant materials such as paper dust or ozonate and toner may stick to the photosensitive drum as a result of continuous printing.
In order to remove such low electrical resistive substances and fixed toner, Japanese Patent Application Laid-Open Nos. 60-32060 and 60-136752 have an inorganic BET specific surface area of 0.5 to 30 m 2 / g measured by nitrogen adsorption. It is proposed to add fine particles as an abrasive. This is effective in preventing the toner from sticking, but it is difficult to obtain a desired polishing effect unless the charging stability of the developer is improved. As a result, it was insufficient to achieve cleaning stability.
Further, Japanese Patent Application Laid-Open Nos. 61-188546, 63-289559, and 7-261446 propose toners in which two or three kinds of inorganic fine particles are added and mixed with toner. However, this was mainly for the polishing effect for the purpose of imparting fluidity and removing the fixed substance of the photosensitive drum, and the effect of greatly improving the toner transfer property was not obtained. In addition, when the same type of inorganic fine particles (for example, silica) are used, not only the fluidity imparting effect but also the charge imparting property of the toner become unstable, which causes toner scattering and fog. In addition, only an average particle diameter is proposed and the particle size distribution of the inorganic fine particles is unclear. Thus, there is a possibility of causing the toner to stick to the photosensitive drum.
In order to achieve very high image quality, Japanese Patent Application Laid-Open No. 2-222966 discloses a method of using silica fine particles and alumina fine particles together. However, the BET specific surface area of the silica fine particles is so large that it is difficult to achieve an excellent effect as a spacer between toner particles.
An object of the present invention is toner that can form a fog-free image with excellent image density stability and fine image reproducibility without causing toner deterioration even after long term use; And a two-component developer and an image forming method using such a toner.
In addition, one of the objects of the present invention can be transferred to a transfer medium with a transfer efficiency of almost 100%; And a two-component developer and an image forming method using such a toner.
In addition, one of the objects of the present invention is that it causes little toner deterioration due to prolonged use, surface deterioration of the developer carrying member and wear of the latent image retention member, and in particular, it is possible to prevent the toner from sticking to the photosensitive drum surface. Toner; And a two-component developer and an image forming method using such a toner.
Moreover, one of the objectives of this invention is providing the image forming method using the charging member excellent in the charging characteristic.
In addition, one of the objects of the present invention is to provide an image forming method which is excellent in durability and substantially does not use a cleaning apparatus.
It is also an object of the present invention to provide an image forming method which can simplify the image forming apparatus itself.
It is also an object of the present invention to provide an image forming method using spacer particles, a toner having excellent charge imparting properties, and a charging member capable of maintaining excellent charge characteristics with such toners.
1 is a schematic diagram showing an example of a preferred image forming apparatus capable of performing the image forming method of the present invention.
2 is a schematic diagram showing another example of an image forming apparatus capable of performing the image forming method of the present invention.
3 is a schematic view showing another example of an image forming apparatus capable of performing the image forming method of the present invention.
4 is a schematic diagram showing still another example of an image forming apparatus capable of performing the image forming method of the present invention.
5 is a schematic view showing another example of an image forming apparatus capable of performing the image forming method of the present invention.
6 is a schematic diagram showing a preferred image forming apparatus used for explaining the image forming method of the present invention.
7 is a schematic diagram showing an alternating electric field used in Example 1;
8 is a schematic diagram showing an apparatus used for measuring the triboelectric charge amount.
9 is a schematic diagram illustrating a device used to measure volume resistance.
10 is a schematic view showing the particle shape of the non-spherical inorganic fine powder (B).
Explanation of symbols for the main parts of the drawings
1: exposure means
2: charging roller
3, 120: photosensitive drum
4, 5, 6, 7, 133: developer
9: core metal
11: intermediate transfer member
13: power
121: developing sleeve
122: magnet
123, 124: feed screw
125: nonmagnetic blade
126: Developing Container
127: bulkhead
128: replenishment toner
129: developer
129a: Nonmagnetic Toner
129b: magnetic carrier
130: supply hole
131: nonmagnetic conductive sleeve
132: magnetic particles
The present invention provides a toner comprising toner particles and an external additive, in order to achieve the above objects,
The toner has a circularity distribution of particles (a) having an average circularity of 0.920 to 0.995 as measured by a flowable particle image analyzer and containing particles having a circularity of less than 0.950 in an amount of 2% to 40% by number;
(b) the weight average particle diameter measured by the Coulter method is 2.0 µm to 9.0 µm,
The external additive is present in the form of at least (i) primary particles or secondary particles on the toner particles, an inorganic fine powder having an average particle length of 10 m to 400 m m and a shape factor SF-1 of 100 to 130 (A). ) And (ii) are formed by combining several particles and contain an aspheric inorganic fine powder (B) having a shape factor SF-1 greater than 150.
The present invention also provides a two-component developer comprising a toner having at least toner particles and an external additive, and a carrier,
The toner has a circularity distribution of particles (a) having an average circularity of 0.920 to 0.995 as measured by a flowable particle image analyzer and containing particles having a circularity of less than 0.950 in an amount of 2% to 40% by number;
(b) the weight average particle diameter measured by the Coulter method is 2.0 µm to 9.0 µm,
The external additive is present in the form of at least (i) primary particles or secondary particles on the toner particles, an inorganic fine powder having an average particle length of 10 m to 400 m m and a shape factor SF-1 of 100 to 130 (A). ) And (ii) are formed by combining several particles and contain an aspheric inorganic fine powder (B) having a shape factor SF-1 greater than 150.
In addition, the present invention (I) a charging step of electrostatically charging the latent image holding member for holding the electrostatic latent image;
(II) a latent image forming step of forming an electrostatic latent image on the thus charged latent image holding member;
(III) a developing step of developing an electrostatic latent image on the latent image holding member using toner to form a color toner image; And
(IV) providing an image forming method comprising a transfer step of transferring a toner image formed on a latent image holding member to a transfer medium,
The toner comprises toner particles and an external additive;
The toner has (a) a circularity distribution of particles having an average circularity of 0.920 to 0.995 as measured by a flowable particle image analyzer and containing particles having a circularity of less than 0.950 in an amount of 2% to 40% by number;
(b) the weight average particle diameter measured by the Coulter method is 2.0 µm to 9.0 µm,
The external additive is present in the form of at least (i) primary particles or secondary particles on the toner particles, an inorganic fine powder having an average particle length of 10 m to 400 m m and a shape factor SF-1 of 100 to 130 (A). ) And (ii) are formed by combining several particles and contain an aspheric inorganic fine powder (B) having a shape factor SF-1 greater than 150.
The present invention can provide a toner having excellent image density stability and fine image reproducibility without causing deterioration of the toner even in long-term use, and can form a fog-free image.
There are three causes of such toner deterioration: breakage of the toner particles into the fine particles on the convex surface, embedding of external additives on the surface of the fine particles, and unevenness of the toner particles during charging.
In the present invention, toner particles having a specific shape and circularity distribution and two or more kinds of external additive fine particles having different shapes and particle diameters are used, thereby providing excellent image density stability and fineness without causing toner deterioration even after long-term use. A fog-free image with image reproducibility can be formed.
Embodiments of the present invention are described in detail below.
The toner of the present invention has an average circularity of 0.920 to 0.995, preferably 0.950 to 0.995, more preferably 0.960 to 0.995, as measured using a fluidized particle image analysis apparatus. Here, the fluid particle image analysis apparatus refers to an apparatus for statistically analyzing an image of photographed particles. The average circularity is calculated by the calculated mean value of the circularity measured according to the following circularity.
Circularity = circumferential length of the circle / circumferential length of the projected particle image
In the above expression, the circumferential length of the projected particle image means the length of the outline formed by connecting the end points of the binary code particle image. The circumferential length of the circle means the circumferential length of the circle having the same area as the binary code particle image.
If the average circularity of the toner is less than 0.920, the external additive tends to be localized on the surface of the toner particles, thereby causing an unstable image density. If the average circularity of the toner exceeds 0.995, the external additive is difficult to maintain on the surface of the toner particles, resulting in unstable charging and generating fog.
The toner contains particles having a roundness of less than 0.950 in an amount of 2 to 40% by number, preferably 3 to 30% by weight.
If the toner contains particles having a roundness of less than 0.950 in an amount of less than 2% by number, the toner tends to be densely packed, resulting in unstable charging and causing fog. If the toner contains particles having a roundness of less than 0.950 in an amount greater than 40% by number, the toner has low fluidity and is likely to cause image defects such as deterioration of fine line reproducibility.
In the present invention, the toner having the specific average circularity and the specific circularity distribution is preferably a hot water tank method for dispersing and heating the toner particles produced by the pulverization method described below, and a heat treatment method for passing a hot air stream. Or it can be produced by the mechanical impact method to apply a mechanical force. In the present invention, from the viewpoint of aggregation and productivity, mechanical bombardment is preferred, and particularly high temperature mechanical bombardment treated at a temperature near the glass transition temperature Tg of the toner particles (Tg ± 10 ° C) is preferred. More preferably, it is treated at a temperature within the range of ± 5 ° C. of the glass transition temperature of the toner particles. This is particularly effective in reducing the radius of the voids to at least 10 nm on the surface of the toner particles, in particular, so that the external additive particles can effectively work to improve the transfer efficiency.
As a method used for producing the toner particles by the above-mentioned pulverization, the component materials such as binder resins and colorants and optionally release agents and charge control agents are mixed using a mixing machine such as a Henschel mixer or a medium dispersion machine. The mixture is uniformly dispersed to prepare a mixture, and then the mixture is kneaded using a kneading machine such as a pressure kneader or an extruder to obtain a kneaded product, the kneaded product is cooled, and then a crusher such as a hammer mill is used. Compression milling, and the resulting compacted product is pulverized by mechanical means or under a jet stream to impinge the compacted product against the target to have the desired toner particle diameter, and then the resulting milled product is Classifying such that the specific size distribution is sharp to obtain toner particles can do.
In the present invention, in addition to the processing method for sphering the toner particles produced by the pulverization method, the toner having the specific average circularity and the specific circularity distribution is preferably melted as described in Japanese Patent Publication No. 56-13945. A method of grinding the kneaded product in air using a disk or a multi-fluid nozzle to obtain spherical toner particles; A method in which the polymerized toner particles described in JP-A Nos. 36-10231, JP-A-59-53856 and 59-61842 are produced by suspension polymerization reaction; A dispersion polymerization method in which the polymerized toner particles are prepared using an aqueous organic solvent capable of dissolving the polymerizable monomer and rarely dissolving the resulting polymer; And an emulsion polymerization reaction in which toner particles are classified into a soap-free polymerization reaction produced by a polymerization reaction of a polymerizable monomer in the presence of a water-soluble polar polymerization initiator.
In the present invention, the suspension polymerization reaction is preferable because the prepared toner particles can have a particle size distribution, and wax can be introduced into the toner particles in large quantities as a release agent. A seed polymerization reaction in which a monomer is further adsorbed to the obtained polymerized toner particles, and then a polymerization initiator is added to carry out the polymerization reaction can also be preferably used in the present invention.
In the toner of the present invention, when having toner particles produced by a polymerization reaction, the toner particles can be produced by the manufacturing method described specifically below. A monomer composition comprising a polymerizable monomer, wherein a release agent, a colorant, a charge control agent, a polymerization initiator and other additives including a low softening point material is uniformly dissolved or dispersed using a homogenizer or an ultrasonic dispersing machine is a conventional stirrer or A dispersion machine such as a homomixer or homogenizer is used to disperse the aqueous phase containing the dispersion stabilizer. Granulation is preferably performed by adjusting the stirring speed and time so that the droplets of the monomer composition can have the desired toner particle size. After granulation, stirring may be carried out to such an extent that the state of the particles is maintained and the particles can be prevented from being precipitated by the action of the dispersion stabilizer. The polymerization reaction can be carried out at a polymerization temperature fixed at 40 ° C. or higher, generally 50 to 90 ° C.
Here, the circularity distribution can be adjusted by selecting the type and amount of the dispersion stabilizer, the stirring force, the pH of the aqueous phase and the polymerization reaction temperature.
In the present invention, the circularity distribution of the circle equivalent diameter of the toner particles is measured by the following method using a fluidized particle image analyzer FPIA-1000 manufactured by Toya Idenshi Co., Ltd ..
For the measurement, 0.1 to 0.5% by weight of a surfactant (preferably CONTAMINON, trade name; Wako Pure Chemicals, Ltd., commercially available) is removed through a filter and consequently measured in 10 ^-3 cm ³ of water. Solutions were prepared by addition to ion exchanged water containing up to 20 particles in the range (eg, circle equivalent diameters from 0.60 μm to 159.21 μm). To about 10 ml (20 ° C.) of this solution, about 0.02 g of a measurement sample is added and uniformly dispersed to prepare a sample dispersion. Dispersion is carried out for at least 5 minutes using ultrasonic disperser UH-50 (vibrator: titanium alloy chip of 5 mm diameter) manufactured by KK SMT while cooling the dispersion medium so that the temperature does not exceed 40 ° C. The particle size distribution and the circularity distribution of particles having a circle equivalent diameter of 0.60 µm to less than 159.21 µm are measured using the flowable particle image analysis device.
The outline of the measurement is described in the catalog of FPIA-1000, the operating manual of the measuring device published by Toyo Denshi Kabushiki Kaisha, and Japanese Patent Application Laid-Open No. 8-136439.
The sample dispersion was passed through a channel (expanded along the flow direction) of a flat transparent flow cell (thickness: about 200 μm). A scintillation device and a CCD (charge coupled device) camera were mounted at positions opposite to each other with respect to the flow cell so as to form an optical path passing through to intersect with respect to the thickness of the flow cell. During the flow of the sample dispersion, the dispersion is irradiated with light from a scintillator at intervals of 1/30 seconds to obtain an image of particles flowing through the cell, and a photograph of each particle in a specific range of two-dimensional images parallel to the flow cell. Get The diameter of a circle having the same area is calculated from the area of the two-dimensional image of each particle as the circle equivalent diameter. The circularity of each particle is calculated by dividing the circumferential length of a circle having the same area as the two-dimensional image of each particle by the circumferential length of the two-dimensional image of each particle.
Dividing the range from 0.06 to 400 μm into 226 channels (divided into 30 channels for one octave), the results shown in Table 1 (% relative frequency and% cumulative frequency) are obtained. In actual measurement, the particles are measured in the range of circle equivalent diameters of 0.60 to less than 159.21 μm.
In Table 1 below, the upper limit number in each particle size range does not include the indicated numerical value itself, indicating that it is less.
Particle diameter range (㎛) 0.60-0.611.12-1.162.12-2.184.00-4.12 0.61-0.631.16-1.192.18-2.254.12-4.24 0.63-0.651.19-1.232.25-2.314.24-4.36 0.65-0.671.23-1.262.31-2.384.36-4.49 0.67-0.691.26-1.302.38-2.454.49-4.62 0.69-0.711.30-1.342.45-2.524.62-4.76 0.71-0.731.34-1.382.52-2.604.76-4.90 0.73-0.751.38-1.422.60-2.674.90-5.04 0.75-0.771.42-1.462.67-2.755.04-5.19 0.77-0.801.46-1.502.75-2.835.19-5.34 0.80-0.821.50-1.552.83-2.915.34-5.49 0.82-0.841.55-1.592.91-3.005.49-5.65 0.84-0.871.59-1.643.00-3.095.65-5.82 0.87-0.891.64-1.693.09-3.185.82-5.99 0.89-0.921.69-1.733.18-3.275.99-6.16 0.92-0.951.73-1.793.27-3.376.16-6.34 0.95-0.971.79-1.843.37-3.466.34-6.53 0.97-1.001.84-1.893.46-3.576.53-6.72 1.00-1.031.89-1.953.57-3.676.72-6.92 1.03-1.061.95-2.003.67-3.786.92-7.12 1.06-1.092.00-2.063.78-3.897.12-7.33 1.09-1.122.06-2.123.89-4.007.33-7.54
Particle diameter range (㎛) 7.54-7.7614.20-14.6226.75-27.5350.37-51.84 7.76-7.9914.62-15.0427.53-28.3351.84-53.36 7.99-8.2215.04-15.4828.33-29.1653.36-54.91 8.22-8.4615.48-15.9329.16-30.0154.91-56.52 8.46-8.7115.93-16.4030.01-30.8956.52-58.17 8.71-8.9616.40-16.8830.89-31.7958.17-59.86 8.96-9.2216.88-17.3731.79-32.7259.86-61.61 9.22-9.4917.37-17.8832.72-33.6761.61-63.41 9.49-9.7717.88-18.4033.67-34.6563.41-65.26 9.77-10.0518.40-18.9434.65-35.6765.26-67.16 10.05-10.3518.94-19.4935.67-36.7167.16-69.12 10.35-10.6519.49-20.0636.71-37.7869.12-71.14 10.65-10.9620.06-20.6537.78-38.8871.14-73.22 10.96-11.2820.65-21.2538.88-40.0273.22-75.36 11.28-11.6121.25-21.8740.02-41.1875.36-77.56 11.61-11.9521.87-22.5141.18-42.3977.56-79.82 11.95-12.3022.51-23.1642.39-43.6279.82-82.15 12.30-12.6623.16-23.8443.62-44.9082.15-84.55 12.66-13.0323.84-24.5444.90-46.2184.55-87.01 13.03-13.4124.54-25.2546.21-47.5687.01-89.55 13.41-13.8025.25-25.9947.56-48.9489.55-92.17 13.80-14.2025.99-26.7548.94-50.3792.17-94.86
Particle diameter range (㎛) 94.86-97.63178.63-183.84336.37-346.19 97.63-100.48183.84-189.21346.19-356.29 100.48-103.41189.21-194.73356.29-366.69 103.41-106.43194.73-200.41366.69-377.40 106.43-109.53200.41-206.26377.40-388.41 109.53-112.73206.26-212.28388.41-400.00 112.73-116.02212.28-218.48116.02-119.41218.48-224.86119.41-122.89224.86-231.42122.89-126.48231.42-238.17126.48-130.17238.17-245.12130.17-133.97245.12-252.28133.97-137.88252.28-259.64137.88-141.90259.64-267.22141.90-146.05267.22-275.02146.05-150.31275.02-283.05150.31-154.70283.05-291.31154.70-159.21291.31-299.81159.21-163.86299.81-308.56163.86-168.64308.56-317.56168.64-173.56317.56-326.83173.56-178.63326.83-336.37
The toner particles in the toner of the present invention preferably have a shape factor SF-1 of 100 to 150, more preferably 100 to 130, in order to improve film forming resistance and transfer-developing performance in practical use.
The toner having the toner particles of the shape factor is not only essential for the reliable reproduction of finer latent image dots for producing a high quality image, but also can maintain high mechanical stress inside the developing assembly to reduce the occurrence of developer failure. Moreover, transfer-development performance can be guaranteed at high speeds of copying.
When the carrier particles have a shape factor SF-1 greater than 150, the particles gradually become spherical to amorphous. Such toner particles make it difficult to achieve uniform charging performance, and may cause a problem of impairing fluidity. In addition, the friction between the toner particles themselves or between the charge-providing members such as the toner particles and the carrier particles may be so large that the toner particles are destroyed to form fog or result in small fineness on the formed image.
In the present invention, SF-1, which indicates the shape factor, randomly samples 100 particles in a particle image using FE-SEM (S-800; magnetic field-emitting scanning electron microscope manufactured by Hitachi). It is a value obtained by introducing into an image analysis device (LUZEX-III; manufactured by Nikkor) through an interface to analyze information, and calculating data according to the following formula. The value obtained is defined by the shape factor SF-1.
SF-1 = (MXLNG) ² / AREA × π / 4 × 100
In the above formula, MXLNG represents the absolute maximum length of toner particles on the image, and AREA represents the projected area of the toner particles.
The shape coefficient SF-1 of the toner particles is measured at 10,000 times magnification on the FE-SEM.
The toner of the present invention has toner particles and external additives. The external additive has one or more inorganic fine powders (A) present on the toner particles in the form of primary particles or secondary particles and non-spherical inorganic fine powders (B) formed by combining several particles so that the toner has a sharp triboelectric charge distribution. It can have, fluidity can be improved, and deterioration in operation can be prevented.
More specifically, the inorganic fine powder (A) generally acts to move on the toner particle surface to make the charging of the toner particle surface uniform, to make the charge amount distribution of the toner sharp, and to improve the fluidity of the toner. The non-spherical inorganic fine powder (B) functions as a spacer of toner particles, thereby limiting the embedding of the toner particles in the inorganic fine powder (A).
Generally, when the toner particles come into contact with the member for imparting triboelectric charge to the toner, i.e., the carrier particles, external additives externally added to the surface of the toner particles are slipped so that the toner particles are less irregular and almost spherical on the surface. Is less likely to leak and foreign additives tend to be embedded in the surface of the toner particles, resulting in deterioration of the toner.
The toner of the present invention is an almost spherical toner having an average circularity of 0.920 to 0.995 and containing particles having a circularity of less than 0.950 in an amount of 2 to 40% by number as described above. However, since the inorganic fine powder (A) and the non-spherical inorganic fine powder (B) are contained on the toner particles as external additives, the inorganic fine powder (A) can be effectively prevented from being embedded in the toner particle surface.
The inorganic fine powder (A) has an average particle length of 10 to 400 m 탆, preferably 15 to 200 m 탆, more preferably 15 to 100 m 탆, and a shape coefficient SF-1 on toner particles of 100 toner particles. To 130, preferably 100 to 125.
If the average particle length of the inorganic fine powder (A) is less than 10 m µm, it tends to be embedded in the surface of the toner particles even when used with the particles of the non-spherical fine powder (B), resulting in deterioration of the toner and consequently low It tends to result in toner density control stability. If the average particle length of the fine powder (A) exceeds 400 m mu m, it is difficult to achieve the fluidity of the toner, resulting in uneven charging of the toner, resulting in scattering of the toner and causing fog.
When the shape coefficient SF-1 of the inorganic fine powder (A) exceeds 130, the inorganic fine powder (A) is difficult to move the surface on the toner particles, and tends to result in low fluidity of the toner.
The shape coefficient SF-1 of the inorganic fine powder (A) on the toner particles is measured at a magnification of 100,000 times on the FE-SEM.
In order for the inorganic fine powder (A) to easily move on the surface of the toner particles and to improve the fluidity of the toner, the fine powder (A) preferably has particles having a length / width ratio of 1.5 or less, preferably 1.3 or less. .
Inorganic fine powder (A) is preferably 60 to 230 m ² / g when measured by nitrogen adsorption according to the BET method in order to make the toner have excellent charging properties and fluidity, and achieve high image quality and high image density. More preferably, it has a specific surface area (BET specific surface area) of 70 to 180 m ² / g.
If the BET specific surface area of the inorganic fine powder (A) is less than 60 m ² / g, the toner tends to have low fluidity and form an image having poor fine line reproducibility. If the BET specific surface area is larger than 230 m ² / g, the toner has an unstable charging characteristic, especially when it is left in a high humidity environment for a long period of time, causing the problem of toner scattering.
The non-spherical inorganic fine powder (B) used in the present invention has a shape factor SF of more than 150, preferably 190, more preferably more than 200, in order to prevent the inorganic fine powder (A) from being embedded in the toner particle surface. May have -1.
If the shape coefficient SF-1 of the non-spherical inorganic fine powder (B) is 150 or less, the non-spherical inorganic fine powder (B) itself tends to be embedded on the toner particle surface, and the inorganic fine powder (A) is embedded on the toner particle surface. It is less effective at limiting things.
The shape coefficient SF-1 of the non-spherical inorganic fine powder (B) on the toner particles is measured at a magnification of 100,000 times in the FE-SEM.
The non-spherical inorganic fine powder (B) preferably has a length / width ratio of at least 1.7, preferably at least 2.0, more preferably at least 3.0, in order to effectively limit the inorganic fine powder (A) from being embedded on the toner particle surface. can do.
The non-spherical inorganic fine powder (B) has an average length of at least 20 m μm, more preferably at least 40 m μm larger than the average length of the inorganic fine powder (A), in order to restrict the inorganic fine powder (A) from being embedded on the toner particle surface. It may have a particle of.
The average particle length of the toner particles of the non-spherical inorganic fine powder (B) is 120 to 600 m m, more preferably 130 to 500 m m.
If the average particle length of the non-spherical inorganic fine powder (B) is smaller than 120 m 탆, the spacer effect that restricts the inorganic fine powder (A) from being embedded on the surface of the toner particles is small, so that the toner has a low developing-transfer performance and thus image density. Results in degradation. If the average particle length is larger than 600, the spacer effect can be expected but is released from the toner particle surface, resulting in peeling and scratching of the photosensitive drum.
In the present invention, the inorganic fine powder (A) has an average of preferably 5 particles, more preferably 7 particles, even more preferably 10 per unit area of 0.5 μm × 0.5 μm, as seen in the photograph of the toner magnified by an electron microscope. The non-spherical inorganic fine powder (B) may be present on the surface of the toner particles in a number of particles or more, and preferably 1 to 30 particles, more preferably 1 to 25 particles, even more preferably per unit area of 1.0 μm × 1.0 μm. It may be present on the surface of the toner particles in the number of 5 to 25 particles. The particle number of the inorganic fine powder (A) present on the toner particle surface means the total number of primary particles and secondary particles.
If the number of particles of the inorganic fine powder (A) present on the toner particle surface is less than an average of 5 in the number, the toner flows insufficiently, resulting in a decrease in image density.
If the particles of the non-spherical inorganic fine powder (B) present on the toner particle surface are less than 1 particle on average in the number, the function as a spacer cannot be maintained. If it exceeds 30 particles, the fine powder (B) tends to be released from the surface of the toner particles, causing problems of peeling and scratching of the photosensitive drum.
The average length of the external additive particles, the ratio of the length / width of the particles, and the number of external additive particles on the toner particle surface are measured by the following method.
The relative value of the inorganic fine powder (A) is measured using an enlarged photograph obtained by photographing the surface of the toner particles at 100,000-fold magnification using FE-SEM (S-800, manufactured by Hitachi).
First, the average length of the inorganic fine powder (A) on the toner particles is measured in ten visible sections of the particle length of each of the inorganic fine powder (A) present on the toner particles appearing on the enlarged photograph, and the average value is determined as the average length. Consider. Similarly, the average value of the width of each particle of the inorganic fine powder (A) and the length / width ratio of the particle of each of the inorganic fine powder (A) are measured. Here, the length of the particles corresponds to the distance between the parallel lines that are the largest of the parallel pairs drawn tangent to the outline of each particle of the inorganic fine powder (A), and the width of the particles is the distance between the minimum parallel lines of the pair of parallel lines. Corresponding.
The number of particles of the inorganic fine powder (A) on the surface of the toner particles is determined by increasing the number of particles of the inorganic fine powder (A) per unit area of 0.5 x 0.5 μm (50 mm x 50 mm in a 100,000-fold enlarged picture) on the surface of the toner particles. Count on 10 visible compartments and determine by calculating their average value. When counting the number of particles of the inorganic fine powder (A), the number of particles is for the inorganic fine powder (A) present in the form of primary or secondary particles in an area corresponding to 0.5 x 0.5 μm at the center of the enlarged photograph. Counting
The relative numerical value of the non-spherical inorganic fine powder (B) is measured using an enlarged photograph obtained by photographing the surface of the toner particles at 30,000 times magnification using FE-SEM (S-800, manufactured by Hitachi).
First, the average length of the non-spherical inorganic fine powder (B) particles measures the particle length of each of the non-spherical inorganic fine powder (B) on ten visible sections on the enlarged photograph, and regards the average value as the average length diameter. Similarly, the average value of the width of each particle of the non-spherical inorganic fine powder (B) and the length / width ratio of the particles of the non-spherical inorganic fine powder (B) are measured. Here, the length of the particles corresponds to the distance between the parallel lines that are the largest of the parallel pairs drawn tangent to the outline of the aggregated particles of the non-spherical inorganic fine powder (B), and the width of the particles is between the minimum parallel lines among those pairs of parallel lines. It corresponds to distance.
The number of particles of the non-spherical inorganic fine powder (B) on the surface of the toner particles is the number of particles of the non-spherical inorganic fine powder (B) per unit area of 1.0 x 1.0 μm (30 mm x 30 mm in a 30,000-fold magnified image) on the surface of the toner particles. It counts on ten visible sections on the enlarged picture and determines its average value by calculating. When counting the number of particles of the non-spherical inorganic fine powder (B), the number of particles is counted on the non-spherical inorganic fine powder (B) present in an area corresponding to 1.0 x 1.0 μm from the center of the enlarged photograph.
In order to distinguish the inorganic fine powder (A) from the non-spherical inorganic fine powder (B) on the electron microscope magnified image, the inorganic fine powder (A) and the non-spherical inorganic fine powder (B) are inorganic fine particles when there is a composition difference between the inorganic fine powders. The position at which is present can be detected separately by checking on the FE-SEM which detects only certain indicated elements by means of an X-ray microanalyzer. In addition, when there is a significant difference in the particle shape between the inorganic fine powder, it can be judged according to the difference of the particle shape on the photograph enlarged by an electron microscope. Any of the above methods can be used.
The non-spherical inorganic fine powder (B) is preferably measured by nitrogen adsorption according to the BET method in order to easily and uniformly disperse the fine powder (B) on the surface of the toner particles and to maintain its function as a spacer for a long period of time. It may preferably have a specific surface area of 20 to 90 m ² / g, more preferably 25 to 80 m ² / g.
If the BET specific surface area of the non-spherical inorganic fine powder (B) is less than 20 m ² / g, the fine powder (B) tends to be released from the toner on the photosensitive drum, resulting in peeling or scratching of the photosensitive drum. When the BET specific surface area exceeds 90 m ² / g, the fine powder (B) tends to decrease the function of the spacer on the photosensitive drum, leading to a decrease in transfer performance in a particularly low humidity environment.
The BET specific surface area of the inorganic fine powder (A) and the non-spherical inorganic fine powder (B) is measured by the following method using Autosorb I, a specific surface area measuring instrument manufactured by Quantec Rom.
About 0.1 g of the measurement sample is weighed in the cell and degassed for at least 12 hours under vacuum at 1.0 × 10 ⁻³ mmHg or less at a temperature of 40 ° C. Thereafter, nitrogen gas is adsorbed while the sample is cooled with liquid nitrogen, and the value is measured by multiple assay.
The external additive of the toner that can be used in the present invention may be any material as long as the dispersion state on the surface of the toner particle can be satisfied, and for example, an oxide such as alumina, titanium oxide, silica, zirconium oxide and magnesium oxide As well as silicon carbide, silicon nitride, boron nitride, aluminum nitride, magnesium carbonate and organosilicon compounds.
Of these, those fine particles and silicon nitride treated with alumina, titanium oxide, zirconium oxide, magnesium oxide or silica are preferred as the inorganic fine powder (A) because they are not affected by temperature and humidity and can stabilize the charging of the toner. Do. These fine particles treated with alumina fine particles or titanium oxide fine particles or silica are more preferable because they can improve the fluidity of the toner.
There is no particular limitation on how these fine particles are made, and a method of oxidizing a halide or alkoxide in the gas phase or a method of hydrolyzing and forming them in the presence of water can be used. Firing may preferably be carried out at a temperature low enough so as not to cause aggregation of the primary particles.
In the present invention, amorphous or anatase titanium oxide and amorphous or gamma-type alumina calcined at low temperatures are preferable in view of easy dispersing in the form of spherical and primary particles.
In order to make the toner charging amount less dependent on the environment such as temperature and humidity, and to prevent the fine powder A from being released from the toner particle surface, the inorganic fine powder A may be hydrophobized. Such hydrophobing agents may include coupling agents such as silane coupling agents, titanium coupling agents and aluminum coupling agents and oils such as silicone oils, fluorine oils and various modified oils.
Among the hydrophobization treatment agents, a coupling agent is particularly preferable in view of the characteristics of stabilizing the charging of the toner and imparting fluidity to the toner by acting with the residual group or the adsorbed water on the inorganic fine powder to achieve a uniform treatment.
Therefore, as the inorganic fine powder (A) used in the present invention, the alumina fine particles or the titanium oxide fine particles surface-treated while hydrolyzing the silane coupling agent are very effective in terms of stabilizing charging and imparting fluidity.
The hydrophobized inorganic fine powder (A) may be made to have a hydrophobicity of preferably 20 to 80%, more preferably 40 to 80%.
If the hydrophobicity of the inorganic fine powder (A) is less than 20%, charging can be greatly reduced when the toner is left in a high humidity condition for a long time, and a mechanism for accelerating charging on the hardware side is required, resulting in a complicated device. If the hydrophobicity exceeds 80%, it is difficult to control the charging of the inorganic fine powder itself and tends to cause the toner to be charged in a low humidity environment.
The hydrophobized inorganic fine powder (A) preferably has a light transmittance of 40% or more at an optical wavelength of 400 nm.
More specifically, even when the inorganic fine powder (A) used in the present invention has a small primary particle size, the inorganic fine powder (A) is not actually dispersed in the form of primary particles when introduced into the toner, and sometimes 2 Exist in the form of tea particles. Therefore, the present invention is less effective if the particles acting as secondary particles no matter how small the primary particle diameter has a large effective diameter. Nevertheless, the inorganic fine powder (A) having greater light transmittance at 400 nm, which is the minimum wavelength in the visible region, has a correspondingly smaller secondary particle diameter. Therefore, good results can be expected in the case of fluidity imparting performance and sharpness of the projected image in OHP (overhead projection).
The reason why 400 nm is selected is that it is the wavelength in the boundary region between ultraviolet and visible light, and also light passes through particles having a diameter of 1/2 or less of the wavelength of light. In this respect the transmittance at wavelengths in excess of 400 nm is naturally higher, and so meaningless.
As a method for hydrophobizing the inorganic fine powder (A) in the present invention, a method of mechanically dispersing the inorganic fine powder (A) into mechanical particles to form primary particles and surface treatment in the presence of water while hydrolyzing the coupling agent is preferable. Such treatment makes it difficult for the particles to agglomerate themselves, and this treatment causes static repulsion between the particles to allow the inorganic fine powder (A) to be substantially surface treated in the primary particle state.
When a mechanical force is applied to hydrolyze the coupling agent and the surface of the particle is treated in the presence of water, the inorganic fine powder (A) is dispersed to form primary particles, so that a coupling agent such as chlorosilane or silazane is generated. No need to use It also makes it possible to use highly viscous coupling agents that cannot be used due to aggregation of particles in the gas phase, making the particles highly hydrophobic.
The coupling agent may include any silane coupling agent and a titanium coupling agent. What can be used especially preferably is a silane coupling agent represented by a following formula.
R _m SiY _n
In said formula, R is an alkoxy group, m is an integer of 1-3, Y is an hydrocarbon group containing an alkyl group or a vinyl group, glycidoxyl group, or methacryl group, n is an integer of 1-3.
Such silane coupling agents include, for example, vinyltrimethoxysilane, vinyltriethoxysilane, γ-methacryloxypropyltrimethoxysilane, vinyltriacetoxysilane, methyltrimethoxysilane, methyltriethoxysilane and iso Butyltrimethoxysilane, dimethyldimethoxysilane, dimethyldiethoxysilane, trimethylmethoxysilane, hydroxypropyltrimethoxysilane, phenyltrimethoxysilane, n-hexadecyltrimethoxysilane and n-octadecyltrimeth Oxysilanes are included.
The coupling agent may be more preferably represented by the formula C _a H _2a-1 -Si (OC _b H _{2b + 1} ) ₃ , wherein a is 4 to 12 and b is 1 to 3.
Here, if a is less than 4 in the above formula, the treatment becomes easier, but satisfactory hydrophobicity cannot be achieved. If a is larger than 12, satisfactory hydrophobicity can be achieved, but aggregation of the particles occurs more, leading to a decrease in fluidity imparting performance.
If b is larger than 3, the reactivity decreases and the particles become insufficiently hydrophobic. Wherein a should be 4 to 12, preferably 4 to 8, and b should be 1 to 3, preferably 1 to 2.
The inorganic fine powder (A) is treated with a treatment agent used in an amount of 1 to 50 parts by weight, preferably 3 to 40 parts by weight, based on 100 parts by weight of the fine powder (A) for uniform treatment without causing any aggregation. It may be to have a hydrophobicity of 20 to 98%, preferably 30 to 90%, more preferably 40 to 80%.
In the present invention, the non-spherical inorganic fine powder (B) may preferably be selected from silica and fine powders of alumina, titania or double oxides thereof in order to improve charging stability, developing performance, flowability and storage stability. In particular, silica fine powders are preferred because the aggregation of primary particles can be arbitrarily controlled to a certain degree by oxidizing conditions such as starting material and oxidation reaction temperature. For example, fine silica powders include silica in dry processes or smoked silica prepared by vapor phase oxidation of silicon halides or alkoxides, and wet process silicas prepared from alkoxides or water glasses, of which Also may be used. Preferred are dry process silicas having less silanol groups on the surface and inside and which do not produce residues such as Na ₂ O and SO ₃ ^2- . In dry process silica, it is also possible to use other metal halides, such as aluminum chloride or titanium chloride, in combination with silicon halide during the preparation step to obtain a composite fine powder of silica with other metal oxides. The fine silica powder also includes these.
As the shape of the particles, the particles may not be simply non-spherical particles such as rod-shaped particles or lumped particles, but may be non-spherical particles having a wrinkled portion or a sawtooth shape as shown in FIG. 10. This is preferable because the inorganic fine powder (A) is prevented from being embedded in the surface of the toner particles while at the same time preventing the developer from densely filling the developer, resulting in a small change in the bulk density.
Such non-spherical inorganic oxide fine particles can be particularly preferably produced by the following method.
Taking the fine silica powder as an example, the silicon halide undergoes a gas phase oxidation reaction to form a fine silica powder, and hydrophobizes the fine silica powder to produce a non-spherical fine silica powder. In particular, in the case of a gas phase oxidation reaction, firing is preferably carried out at a temperature high enough to aggregate the primary particles of silica.
These non-spherical inorganic fine powders (B) classify the aggregated particles composed of interaggregated primary particles to collect particles that are relatively coarse, and can be carried out at average length conditions in the state present on the toner particle surface. It is preferred that it is obtained by adjusting the distribution.
In the present invention, the toner is preferably in an amount of 0.1 to 2.0 parts by weight in order to stabilize the charge amount of the toner based on 100 parts by weight of the toner, and in an amount of 0.2 to 2.0 parts by weight in terms of providing fluidity, thereby improving the fixing performance. From the viewpoint of more preferably may have an inorganic fine powder (A) in the amount of 0.2 to 1.5 parts by weight, and also in an amount of 0.3 to 3.0 parts by weight in order to stabilize the bulk density of the developer, to prevent the peeling of the photosensitive drum For the purpose of containing 0.3 to 2.5 parts by weight, 0.3 to 2.0 parts by weight in terms of storage stability under high humidity, and 0.3 to 1.5 parts by weight for OHP transparency, the non-spherical inorganic fine powder (B) may be contained.
When the toner has the inorganic fine powder (A) in an amount of less than 0.1 part by weight, the toner tends to have insufficient fluidity and cause a decrease in image density. When the amount exceeds 20 parts by weight, the toner tends to be unstablely charged, resulting in toner scattering, especially when left in a high humidity environment for a long period of time.
When the toner has the non-spherical inorganic fine powder (B) in an amount of less than 0.3 part by weight, the inorganic fine powder (A) cannot be effectively prevented from being embedded in the toner particles. When the amount is more than 3.0 parts by weight, it tends to cause scratches on the photosensitive drum, resulting in an error image.
In the present invention, one of the preferred embodiments as external additives added externally to the polymerized toner particles produced by the polymerization reaction is one or more alumina fine particles as the inorganic fine powder (A) and silica fine particles as the non-spherical inorganic fine powder (B). Is to use.
The externally added alumina fine particles may preferably have particles having a particle size of twice or more the average particle diameter in an amount of 0 to 5% by number in terms of their particle size distribution, and the externally added silica fine particles are preferably It may have a particle having a particle size of 2 to 3 times the average primary particle size in the amount of 5 to 15 number% in terms of the particle size distribution of the particles constituting the aggregated particles.
The external additive according to the present invention is characterized in that the alumina fine particles have a very sharp particle size distribution, and the particles constituting the aggregated particles of the silica fine particles have a relatively broad particle size distribution. The alumina fine particles have a high fluidity imparting force, and also have a function of greatly affecting the charging performance of the toner to greatly reduce the difference in charging between the environments that are highly related to the humidity dependency.
In addition to the shape coefficient of the polymerized toner particles and the particle size ratio (length: width ratio) of the external toner particles, the present inventors greatly stabilize the charging by making the alumina fine particles have a sharp particle size distribution, and also as a result of the friction between the toner particles, the surface of the toner particles It was found that the uniformity of the charge produced in the The inventors have also found that, as the most significant effect of the present invention, high transfer performance can be achieved by having the alumina fine particles have a sharp particle size distribution. In relation to the particle size distribution of the particles constituting the aggregated particles of the silica fine particles, this effect is due to the role of spacer particles that effectively act between the toner particles because the alumina fine particles form uniform particles and have a fine particle diameter, as will be described later. I think. Thus, it is believed that the particles do not form aggregated particles after being externally added to the toner particle surface. If the alumina fine particles have a water distribution outside the above range, they form aggregated particles or aggregates, making it difficult to obtain a desired effect that can contribute to the present invention.
In addition, the particles constituting the aggregated particles of the silica fine particles are made to have a relatively broad particle size distribution. Therefore, it is considered that a wide charge imparting ability is independent of the particle size distribution of the toner. With regard to the ability to provide charge to the toner, the silica fine particles have a greater ability than the alumina fine particles. Therefore, in the case of the former, the toner particles can equally disperse charges to all particles irrespective of whether the toner particles have not only fine particles but also relatively large particles, and at the same time, a spacer effect obtained from the alumina fine particles can be obtained. If it is less than the lower limit of the said range with respect to the range of such particle size distribution, a silica particle will adhere to the photosensitive drum surface, and the adhered site | part acts as a nucleus and tends to cause toner film formation. If the value exceeds the upper limit, as a result, the fluidity of the toner is greatly damaged, and the repeated operation over a long period of time tends to cause the developer to deteriorate. From this fact, the present inventors have found that since the toner has particles present in a broad particle size distribution, the silica fine particles can cause the toner to be uniformly charged and maintain its fluidity.
The alumina fine particles and silica fine particles used in the present invention preferably have a BET specific surface area of 60 to 150 m ² / g in terms of alumina fine particles and 20 to 70 m ² / g in terms of silica fine particles. If all of the particles have a value outside the above range, the preferred particle diameter cannot be achieved, resulting in damage to image quality.
The alumina fine particles may preferably be alumina fine particles obtained by using a fine alumina powder obtained by pyrolysing aluminum ammonium carbonate hydroxide as a parent material at a temperature in the range of 1000 to 1200 ° C. and hydrophobizing it in solution.
The alumina fine powder mother material may preferably be gamma alumina disclosed in Japanese Patent Application Laid-open No. 61-146794 or amorphous alumina fired at a low temperature.
The fine alumina powder is obtained by calcining, for example, aluminum ammonium carbonate hydroxide represented by the formula NH ₄ AlO (OH) HCO ₃ or NH ₄ AlCO ₃ (OH) ₂ at a temperature in the range of 1000 to 1200 ° C. under an oxygen atmosphere. It is desirable to. More specifically, fine alumina powder obtained after the chemical reaction shown below is preferable.
2NH ₄ AlCO ₃ (OH) ₂ → Al ₂ O ₃ + 2NH ₃ + 3H ₂ O + 2CO ₂
Here, a temperature in the range of 1,000 to 1,200 ° C is selected as the firing temperature because the particle diameter intended in the present invention can be obtained.
If the firing temperature is higher than 1,200 ° C, the ratio of alpha alumina in the fine alumina powder formed increases rapidly. Of course, the powder grows structurally, has a large primary particle size, and has a low BET specific surface area. In addition, the fine powder particles agglomerate with great strength, making it necessary to apply large energy to disperse the parent material in the treatment step. The fines progressed in this state can no longer be expected to be fine powders with less aggregated particles, regardless of the optimization of the treatment step.
If the firing temperature is less than 1,000 DEG C, the fine powder has a particle size smaller than the desired size, does not play a sufficient role as a spacer, and also makes it difficult to achieve high transfer performance.
The surface hydrophobization treatment agent of the fine alumina powder used in the present invention may be selected according to the purpose of surface modification, for example, control of charging performance and stability and reactivity of charging in a high humidity environment. For example, silane type organic compounds such as alkoxysilanes, siloxanes, silanes and silicone oils which themselves do not undergo pyrolysis at reaction and treatment temperatures may be used.
As particularly preferred, alkylalkoxysilanes which are volatile and which are both coupling agents rich in hydrophobic groups and reactive groups can be used.
In order to calculate the average primary particle diameter of the particles constituting the agglomerated particles of the alumina fine particles and the silica fine particles, they are surrounded by epoxy resin, dispersed to be impregnated, and then cut into pieces and then a transmission electron microscope (TEM) (10,000 to 100,000). Magnification) is used to obtain a photographic image of the particles. Randomly sample 20-50 particles in this photographic image. The diameter is then regarded as the diameter of the particles in the case of spherical particles and the diameter as the diameter in the case of flat particles. The average primary particle diameter is calculated from the mathematical average value.
In the present invention, one of the preferred embodiments is 50 m 탆 or more (preferably in addition to the inorganic fine powder (A) and the non-spherical inorganic fine powder (B), which are configured as described above, in order to improve transfer performance and / or cleaning performance). May further add inorganic or organic almost spherical particles having a primary particle diameter of (with a specific surface area of less than 50 m ² / g). For example, spherical silica particles, spherical polymethylsilsesquioxane particles or spherical resin particles can be preferably used.
In the toner of the present invention, other additive particles may also be used in small amounts as long as they do not substantially adversely affect the toner. Such other additive particles include lubricant powders exemplified by teflon powder, zinc stearate powder and polyvinylidene fluoride powder; Abrasives exemplified by cerium oxide powder, silicon carbide powder and strontium titanate powder; Anti-caking agents exemplified by titanium oxide powder and aluminum oxide powder; Conductivity imparting agents exemplified by carbon black powder, zinc oxide powder and tin oxide powder; And developing agents exemplified by reverse polarized organic fine particles and reverse polarized inorganic fine particles.
In the present invention, in order to faithfully develop fine latent image dots for the purpose of improving image quality, the toner may preferably have a fine particle diameter. Specifically, the toner has a weight average particle diameter of 2.0 to 9.0 탆, preferably 4.0 to 8.0 탆, as measured by a coulter counter. The toner also preferably has a number distribution variation coefficient of 35% or less, more preferably 5 to 30%.
Toners having a weight average particle diameter of less than 2 mu m are poor in transfer capability such that transfer residual toners appear in large quantities on the photosensitive drum, resulting in non-uniform images as well as melt adhesion to the drum. Toners having a weight average particle diameter of more than 9 mu m tend to cause a decrease in image quality, for example, black spots around a character line image, and also to cause melt adhesion of the toner to various members.
Toners having a coefficient of water distribution deviation of more than 35% tend to be non-uniformly charged, resulting in fog.
The particle size distribution of the toner of the present invention was measured using Coulter counter model TA-II. Coulter multisizer (made by Coulter Electronics) can be used. A 1% NaCl aqueous solution was prepared using grade 1 sodium chloride as the electrolyte solution. For example, ISOTON R-II (brand name, Coulter Scientific Japan make) can be used. 0.1 to 5 ml of a surfactant, preferably alkylbenzene sulfonate, was added to 100 to 150 ml of the electrolyte solution as a dispersant, and 2 to 20 mg of the sample to be measured was added and measured. The electrolyte solution in which the sample was suspended was dispersed using an ultrasonic disperser for about 1 to about 3 minutes. An interface (manufactured by Nikki Shokai Co., Ltd.) and a personal computer PC9801 (manufactured by NEC) that output the number distribution and the volume distribution were connected. The volume distribution and the number distribution of the toner particles having a diameter of 2.00 mu m or more are calculated by measuring the volume and the number of toner particles with a diameter of 100 mu m using the measuring device.
Then, the weight average particle diameter (D4) on the basis of weight measured from the coefficient of variation of the volume distribution and the number distribution was used as the value according to the present invention (the median value of each channel was used as the representative value of each channel).
The coefficient of variation of the number distribution is measured according to the following equation.
Deviation Coefficient (%) = (Standard Deviation / Number Average Particle Diameter of Number Distribution) x 100
As channels 13 channels are used, these are less than 2.00 to 2.52 μm, less than 2.52 to 3.17 μm, less than 3.17 to 4.00 μm, less than 4.00 to 5.04 μm, less than 5.04 to 6.35 μm, less than 6.35 to 8.00 μm, 8.00 to 10.08 μm Less than 10.08 to less than 12.70 μm, less than 12.70 to 16.00 μm, less than 16.00 to 20.20 μm, less than 20.20 to 25.40 μm, less than 25.40 to 32.00 μm, less than 32.00 to 40.30 μm.
Toner particles in the toner of the present invention contain at least a binder resin and a colorant.
The binder resin used in the present invention includes homopolymers of styrene and derivatives thereof such as polystyrene and polyvinyl toluene; Styrene-propylene copolymer, styrene-vinyltoluene copolymer, styrene-vinylnaphthalene copolymer, styrene-methyl acrylate copolymer, styrene-ethyl acrylate copolymer, styrene-butyl acrylate copolymer, styrene-octyl acrylate copolymer Copolymer, styrene-dimethylaminoethyl acrylate copolymer, styrene-methyl methacrylate copolymer, styrene-ethyl methacrylate copolymer, styrene-butyl methacrylate copolymer, styrene-dimethylaminoethyl methacrylate copolymer, Such as styrene-methyl vinyl ether copolymer, styrene-ethyl vinyl ether copolymer, styrene-methyl vinyl ketone copolymer, styrene-butadiene copolymer, styrene-isoprene copolymer, styrene-maleic acid copolymer and styrene maleate copolymer Styrene copolymers; Polyacrylic or methacrylic acid resins such as polymethacrylate, polymethyl methacrylate, polybutyl methacrylate, polyacrylate and polypolymethyl acrylate; Polyvinyl acetate; Polyethylene; Polypropylene; Polyvinyl butyral; Polyester resins; rosin; Modified rosin; Terpene resins; Phenolic resins; Aliphatic or cycloaliphatic hydrocarbon resins; Aromatic petroleum resins; Paraffin wax; And canau and wax. These may be used alone or in the form of mixtures.
In the toner particles according to the present invention, a low softening point material so-called wax can optionally be used.
Low softening point materials used in the present invention include paraffin waxes, polyolefin waxes, microcrystalline waxes and Fischer-Tropsch waxes, amide waxes, higher fatty acids, long chain alcohols, ester waxes, petrolactams, canau waxes, ketones, cured castor oils. Polymethylene waxes such as vegetable waxes, animal waxes, mineral waxes and derivatives thereof such as graft compounds and block compounds. These may preferably be ones having low molecular weight components removed and having a sharp maximum endothermic peak in the DSC endothermic curve.
Waxes which can be preferably used are straight chain alkyl alcohols having 15 to 100 carbon atoms, straight chain fatty acids, straight chain acid amides, straight chain esters or montan derivatives. Also preferred are any of these wax forms from which impurities such as liquid fatty acids have been removed.
More preferably, the wax may be a low molecular weight alkylene polymer obtained by radical polymerization of alkylene under high pressure or polymerization in the presence of a Ziegler catalyst or any other catalyst under low pressure; Alkylene polymers obtained by thermal decomposition of high molecular weight alkylene polymers; Polymers obtained by separation and purification of low molecular weight alkylene polymers produced as by-products when the alkylene is polymerized; And polymethylene wax obtained by extracting and fractionating a specific component from a distillation residue of a synthetic hydrocarbon obtained by hydrogenation of a hydrocarbon polymer or a distillation residue obtained by arge process from a synthesis gas consisting of carbon monoxide and hydrogen. It may include. Antioxidants can be added to these waxes.
In the present invention, the wax may be an ester wax mainly consisting of an esterified compound of a long chain alkyl carboxylic acid having 15 to 45 carbon atoms and a long chain alkyl alcohol having 15 to 45 carbon atoms. In particular, this is desirable in view of the high transparency of the projection image formed using the overhead projector and the excellent full color projection image formed.
The low softening point material which functions as a release agent component in the present invention preferably has a weight average molecular weight (Mw) of 300 to 3,000, more preferably 500 to 2,500, and its weight average molecular weight / number average molecular weight (Mw / Mn) is preferred. Below, it is 3.0 or less, More preferably, it is 1.0-2.0.
If the low softening point material has a Mw of 300 or less, the toner may have low blocking resistance. If the low softening point material has a Mw of 3,000 or more, its crystallinity may result in low transparency. If the low softening point material has Mw / Mn of 3.0 or more, the toner may have low fluidity, which tends to cause uneven image density or contamination of the charging member.
The release agent used in the present invention is in the endothermic curve measured by DSC (differential scanning calorimetry) according to ASTM D3418-8, preferably 40 to 120 ℃, more preferably 40 to 90 ℃, even more preferably 45 It may have an endothermic main peak in the temperature range of 85 ℃. If it has an endothermic main peak of 40 ° C. or lower, the low softening point material may undesirably have a weak self-cohesive force resulting in insufficient high temperature anti-offset properties. If the endothermic main peak has an endothermic main peak of 120 DEG C or more, the toner undesirably has a higher fixing temperature, especially when the toner particles are produced by polymerization, the low softening point material is a process of granulation unless the temperature of the endothermic main peak is high. Can precipitate and turbid the suspension system.
In the present invention, the DSC measurement can be performed using, for example, DSC-7 (manufactured by Perkin Elmer Co.). The temperature at the detection portion of the device is corrected based on the melting point of indium and zinc, and the calorific value is corrected using indium melting heat. The sample is placed in a pan made of aluminum, the empty pan is set for control, and measured at a temperature rising rate of 10 ° C / min at a temperature of 20 to 200 ° C.
In the present invention, the toner particles preferably comprise 1 to 30% by weight, more preferably 5 to 30% by weight of the low softening point material based on the weight of the toner particles. If the toner particles contain 1 wt% or less of a low softening point material, the toner may have a low anti-offset effect. If the amount is 30% by weight or more, the toner particles tend to combine with each other during granulation and when the toner particles are produced by polymerization to produce particles having a broad particle size distribution.
As the charge control agent used in the present invention, a known one can be used. In the case of color toner, it is particularly preferable to use a charge control agent which is colorless and which can increase the toner charging speed and stably maintain a constant charge amount. When toner particles produced by polymerization are used, charge control agents which do not have both polymerization inhibitory action or solubility in an aqueous dispersion medium are particularly preferred.
Examples of charge control agents include metal salicylic acid compounds, naphthoic acid metal compounds, dicarboxylic acid metal compounds, compounds in the form of polymers having sulfonic acid or carboxylic acid in the side chains, boron compounds, urea compounds, silicon compounds, and caricsarene as negative charge control agents. (carixarene), any of which may be used. Positive charge control agents include quaternary ammonium salts, compounds in the form of polymers including quaternary ammonium in the side chain, guanidine compounds and imidazole compounds, any of which may be used.
The charge control agent may preferably be used in an amount of 0.5 to 10 parts by weight based on 100 parts by weight of the binder resin. However, in the present invention, the addition of the charge control agent is not essential. When a two-component developer is used, triboelectric charging by a carrier can be used. In addition, when a one-component developer (nonmagnetic one-component blade coating development) is used, triboelectric charging by a blade member functioning as a toner layer thickness adjusting member or a sleeve member functioning as a toner conveying member may be intentionally used. Can be. Thus, the charge control agent does not necessarily need to be included in the toner particles.
As the binder resin used in the present invention, homopolymers of styrene and derivatives thereof such as polystyrene, poly-p-chlorostyrene and polyvinyl toluene; Styrene-p-chlorostyrene copolymer, styrene-vinyltoluene copolymer, styrene-vinylnaphthalene copolymer, styrene-acrylate copolymer, styrene-methacrylate copolymer, styrene-methyl α-chloromethacrylate copolymer, Styrene-acrylonitrile copolymer, styrene-methyl vinyl ether copolymer, styrene-ethyl vinyl ether copolymer, styrene-methyl vinyl ketone copolymer, styrene-butadiene copolymer, styrene-isoprene copolymer and styrene-acrylonitrile- Styrene copolymers such as indene copolymers; Polyvinyl chloride; Phenolic resins; Phenol resins modified with natural resins; Maleic acid resins modified with natural resins; Acrylic resins; Methacryl resins; Polyvinyl acetate; Silicone resins; Polyester resins; Polyurethane; Polyamide resins; Furan resin; Epoxy resins; Xylene resins; Polyvinyl butyral; Terpene resins; Coumarone indene resin; And petroleum resins. Crosslinked styrene resins are also preferred binder resins.
As the comonomer copolymerizable with the styrene monomer in the styrene copolymer, vinyl monomers may be used alone or in combination of two or more. As a vinyl monomer, acrylic acid, methyl acrylate, ethyl acrylate, butyl acrylate, dodecyl acrylate, octyl acrylate, 2-ethylhexyl acrylate, phenyl acrylate, methacrylic acid, methyl methacrylate, ethyl meta Monocarboxylic acids and derivatives thereof having double bonds such as acrylate, butyl methacrylate, octyl methacrylate, acrylonitrile, methacrylonitrile and acrylamide; Dicarboxylic acids and derivatives thereof having double bonds such as maleic acid, butyl maleate, methyl maleate and dimethyl maleate; Vinyl esters such as vinyl chloride, vinyl acetate and vinyl benzoate; Ethylene olefins such as ethylene, propylene and butylene; Vinyl ketones such as methyl vinyl ketone and hexyl vinyl ketone; And vinyl ethers such as methyl vinyl ether, ethyl vinyl ether and isobutyl vinyl ether.
In the present invention, as the crosslinking agent, a compound having at least two or more polymerizable double bonds can be used. Aromatic divinyl compounds such as, for example, divinyl benzene and divinyl naphthalene; Carboxylic acid esters having two double bonds such as ethylene glycol diacrylate, ethylene glycol dimethacrylate and 1,3-butanediol dimethacrylate; Divinyl compounds such as divinyl aniline, divinyl ether, divinyl sulfide and divinyl sulfone; And compounds having at least three vinyl groups. Any of these may be used alone or in the form of a mixture.
In addition to the styrene copolymer, it may be particularly preferable to further add a polar resin such as styrene-acrylic or styrene-methacryl copolymer, styrene-maleic acid copolymer or saturated polyester resin.
Binder resins for toners used in pressure fixing may include low molecular weight polyethylene, low molecular weight polypropylene, ethylene-vinyl acetate copolymers, ethylene-acrylate copolymers, higher fatty acids, polyamide resins and polyester resins. Any of these may be used alone or in the form of a mixture. In particular, when the toner particles are produced by polymerization, it is preferable not to have both polymerization inhibitory action or solubility in the aqueous dispersion medium.
As the colorant used in the present invention, a colorant adjusted to black by the use of carbon black, a magnetic material and the following yellow, magenta and cyan colorants is used as the black colorant.
As the yellow colorant, compounds such as condensed azo compounds, isoindolinone compounds, anthraquinone compounds, azo metal complexes, methine compounds and allylamide compounds are used. Specifically, C.I. Pigment Yellow 12, 13, 14, 15, 17, 62, 74, 83, 93, 94, 95, 97, 109, 110, 111, 120, 127, 128, 129, 147, 168, 174, 176, 180 , 181 and 191 are preferably used.
As the magenta colorant, condensed azo compounds, diketopyrropyrrole compounds, anthraquinone compounds, quinacridone compounds basic dye lake compounds, naphthol compounds, bezimidazolone compounds, thioindigo compounds and perylene compounds are used. Specifically, C.I. Pigment Red 2, 3, 5, 6, 7, 23, 48: 2, 48: 3, 48: 4, 57: 1, 81: 1, 144, 146, 166, 169, 177, 184, 185, 202 , 206, 220, 221 and 254 are particularly preferred.
As the cyan colorant, copper phthalocyanine compounds and derivatives thereof, anthraquinone compounds and basic dye lake compounds can be used. Specifically, C.I. Pigment Blue 1, 7, 15, 15: 1, 15: 2, 15: 3, 15: 4, 60, 62 and 66 may be particularly preferably used.
Any of these colorants can be used alone, in mixed form or in solid solution.
The colorant used in the present invention is selected in consideration of color angle, saturation, sharpness, weather resistance, transparency on OHP film, and dispersibility in toner particles. The colorant may be used in an amount of 1 to 20 parts by weight based on 100 parts by weight of the binder resin.
When the magnetic material is used as the black colorant, unlike other colorants, it is added in an amount of 40 to 150 parts by weight based on 100 parts by weight of the binder resin.
In the present invention, all or part of the polymerized toner particles formed by polymerization can be used to make the present invention more effective. In particular, in a toner whose toner particles are formed by polymerization at a part of its surface, the toner particles are present as pretoner (monomer composition) particles in the dispersion medium, and a required portion thereof is formed by polymerization. Thus, particles having quite smooth surface properties can be obtained.
In the present invention, the toner particles may have a core / shell structure, wherein the shell is made of a polymer synthesized by polymerization, and the core is made of a low softening point material. This is preferable because the fixing performance of the toner can be improved without compromising its blocking resistance, and residual monomer can be easily removed from the toner particles.
More specifically, compared to bulky polymerized toner particles having no core, polymerizing only the shell portion makes it easier to remove residual monomer in the post-treatment step after the polymerization step.
In the present invention, suspension polymerization carried out under atmospheric pressure or reduced pressure provides relatively easy to obtain fine toner particles having a sharp particle size distribution and a weight average particle size of 2.0 to 9.0 탆 or 3.0 to 8.0 탆 for high quality purposes. This is particularly desirable because the core / shell structure in which the wax, which is a low softening point material, is encapsulated with toner particles can easily be formed. As a specific method for encapsulating a low softening point material, the polarity of the main monomer in the polymerizable monomer composition in an aqueous medium can be set lower than the polarity of the low softening point material, and resins or monomers having a large polarity are polymerizable monomer compositions. Toner particles having a core / shell structure in which the surface of the core formed of the low softening point material is covered by the shell formed of the shell resin can be obtained. The particle size distribution and particle diameter of the toner particles may be determined by changing the type or amount of weakly water-soluble inorganic salt or dispersant having a protective colloidal action; Or the conditions of the mechanical device, such as the peripheral speed of the rotor, the time and shape of the passage of the stirring blades, and the stirring conditions such as the shape of the reaction vessel, or the concentration of the solid material in the aqueous medium can be controlled.
As a specific method of confirming the core / shell structure of the toner particles, the toner particles are well dispersed in a room temperature curing epoxy resin, and cured at 40 ° C. for 2 days, and the obtained cured product is optionally dyed with tristanium tetraoxide together with trisium tetraoxide. After that, the sample is cut into thin pieces by a microtome having a diamond cutter and the cross-sectional shape of the toner is observed using a transmission electron microscope (TEM). In the present invention, it is preferable to use the triruthenium tetra dye dyeing method to form contrast between materials by utilizing a slight difference in crystallinity between the low softening point material constituting the core and the resin constituting the shell.
In the present invention, when the toner particles are produced by polymerization, the polymerizable monomers used for synthesizing the binder resin include styrene, o-, m- or p-methylstyrene, and m- or p-ethylstyrene. Such as styrene monomers; Methyl acrylate or methacrylate, ethyl acrylate or methacrylate, propyl acrylate or methacrylate, butyl acrylate or methacrylate, octyl acrylate or methacrylate, dodecyl acrylate or methacrylate, ste With aryl acrylate or methacrylate, behenyl acrylate or methacrylate, 2-ethylhexyl acrylate or methacrylate, dimethylaminoethyl acrylate or methacrylate, and myethylaminoethyl acrylate or methacrylate Such as acrylic or methacrylic acid ester monomers; And unsaturated carbon compound monomers such as butadiene, isoprene, cyclohexene, acrylo- or methacrylonitrile and acrylic acid amide, any of which may be preferably used.
Any of these polymerizable monomers can be used alone or the theoretical glass transition temperature (Tg) as usually described in Polymer Handbook, 2nd edition, pp 139-192, John Wiley Sons, Inc. is 40 It can be used in the form of a suitable mixing of the mixed monomers to be in the range of to 80 ℃. If the theoretical glass transition temperature is lower than 40 ° C, problems may arise in terms of storage stability of the toner or durability of the developer. On the other hand, if the theoretical glass transition temperature is higher than 80 ° C, the fixing point of the toner may be high. In particular, when color toners are used to form full color images, the mixed color performance of each color toner may be insufficient at fixing, resulting in insufficient color reproducibility, and the transparency of the OHP image may be significantly lowered. Therefore, such a temperature is not preferable in view of high quality.
In the present invention, the resin component of the shell resin constituting the shell may preferably have a number average molecular weight (Mn) of 5,000 to 1,000,000, more preferably 6,000 to 500,000, preferably 2 to 100, more preferably May have a ratio (Mw / Mn) of the weight average molecular weight to the number average molecular weight of 3 to 70.
If the number average molecular weight is lower than 5,000, the low softening point material tends to come out of the particle surface and make the blocking resistance of the toner low.
If the weight average molecular weight is larger than 1,000,000, the low temperature fixing performance may be impaired.
If Mw / Mn is less than 2, it may be difficult to achieve both low temperature fixing performance and blocking resistance. If Mw / Mn is greater than 100, the toner may have a low transparency which makes color OHP images poor.
The molecular weight of the resin component of shell resin is measured by GPC (gel permeation chromatography). As a specific method of measurement by GPC, the toner may be pre-extracted with a toluene solvent for 20 hours using a Soxhlet extractor, and then toluene is evaporated using a rotary evaporator, and the shell resin is not dissolved while the low softening point material is dissolved. An organic solvent (for example, chloroform) is added to wash thoroughly. The solution is then dissolved in THF (tetrahydrofuran) and then filtered with a solvent resistant membrane filter having a pore diameter of 0.3 μm to obtain a sample. The molecular weight of the sample is measured using a detector 150C (manufactured by Waters Co.). As column configuration, combine A-801, A-802, A-803, A-804, A-805, A806 and A-807 (available from Showa Denko KK), and the molecular weight distribution is calculated from the calibration curve of standard polystyrene resin. Measure using
When toner particles having a core / shell structure are produced, it is desirable to add a polar resin to the shell in addition to the shell resin so that the low softening point material of the core is well encapsulated by the shell. As the polar resin used in the present invention, styrene copolymers with acrylic or methacrylic acid, maleic acid copolymers, saturated polyester resins and epoxy resins can be preferably used. Particularly preferably, the polar resin may be one containing no unsaturated group capable of reacting with the polymerizable monomer. When a polar resin containing no such unsaturated group is used, no crosslinking reaction with the monomer forming the shell resin occurs. This is preferable because the shell resin does not have too high a molecular weight, especially when used as a full color toner, and the color mixture of the four color toners does not become low.
In the present invention, the outermost shell resin layer may be further provided on the surface of the toner particles having the core / shell structure.
This outermost shell resin layer preferably has a glass transition temperature set higher than the glass transition temperature of the shell-forming shell resin in order to further improve blocking resistance, and is crosslinked in an amount such that the fixing performance is not impaired. It is preferable. Preferably, the outermost shell resin layer may further contain a polar resin or a charge control agent to improve charging performance.
There is no particular limitation on the method of providing the outermost shell resin layer. For example, the layer may be provided by a method comprising the following 1) to 3).
1) After the second half or the completion of the polymerization reaction, a monomer composition prepared by dissolving or dispersing the polymerizable monomer, the polar resin, the charge control agent and, if necessary, the crosslinking agent is added to the reaction system, adsorbed onto the polymerized particles, and then the polymerization initiator. A method of carrying out the polymerization by addition.
2) Emulsion polymerized particles or soap-free polymerized particles polymerized by polymerizing a polymerizable monomer composition comprising a polymerizable monomer, a polar resin, a charge control agent, and optionally a crosslinking agent, are added to the reaction system, and bonded to the surface of the polymerized particles. And optionally heating and fixing them.
3) Emulsion polymerized particles or soap-free polymerized particles synthesized by polymerizing a polymerizable monomer composition comprising a polymerizable monomer, a polar resin, a charge control agent, and sometimes a crosslinking agent, are mechanically applied to the surface of the toner particles by a drying process. How to fix it.
When the toner particles in the present invention are produced by polymerization, as the polymerization initiator, for example, 2,2'-azobis- (2,4-dimethylvaleronitrile), 2,2'-azobisisobutyro Such as nitrile, 1,1'-azobis- (cyclohexane-1-carbonitrile), 2,2'-azobis-4-methoxy-2,4-dimethylvaleronitrile and azobisisobutyronitrile Azo type polymerization initiator; And peroxide type polymerization initiators such as benzoyl peroxide, methyl ethyl ketone peroxide, diisopropylperoxy carbonate, cumene hydroperoxide, 2,4-dichlorobenzoyl peroxide and lauroyl peroxide. have. The polymerization initiator can usually be added in an amount of 0.5 to 20% by weight, based on the weight of the polymerizable monomer, which varies depending on the degree of polymerization intended in the present invention. The polymerization initiator may vary slightly depending on the polymerization method, with reference to its 10 hour half-life temperature, and may be used alone or in mixed form.
In order to maintain the polymer growth reaction for a long time using a smaller amount of initiator so that a smaller amount of initiator acts as a chain transfer agent, the toner of the present invention, for example, hardly forms a polymer having a molecular weight of 2,000 to 5,000. It can be obtained by adding a polymer having a maximum peak in the molecular weight range of 2,000 to 5,000 to the reaction system is guaranteed. Such polymers may be added to the monomer composition in an appropriate amount prior to carrying out granulation.
In the present invention, it is also possible to further add any known crosslinkers, chain transfer agents and polymerization inhibitors to control the degree of polymerization.
In the present invention, when the toner particles are produced by suspension polymerization, both inorganic compounds or organic compounds can be used as the dispersant. As inorganic compounds, tricalcium phosphate, magnesium phosphate, aluminum phosphate, zinc phosphate, calcium carbonate, magnesium carbonate, calcium hydroxide, magnesium hydroxide, aluminum hydroxide, calcium silicate, calcium sulfate, barium sulfate, bentonite, silica, alumina, magnetic materials And ferrite. Organic compounds may include, for example, polyvinyl alcohol, gelatin, methyl cellulose, methyl hydroxypropyl cellulose, ethyl cellulose, carboxymethyl cellulose sodium salt, starch and the like. These dispersants are dispersed in the aqueous phase. Preferably, any of these dispersants may be used in amounts of 0.2 to 10.0 parts by weight, based on 100 parts by weight of the polymerizable monomer.
As these dispersing agents, commercially available ones can be used as they are. By the way, in order to obtain dispersed particles having a fine and uniform particle size, the fine particles of the inorganic compound can be formed in the dispersion medium under high speed stirring. For example, in the case of tricalcium phosphate, an aqueous sodium phosphate solution and an aqueous calcium chloride solution can be mixed under high speed agitation to obtain a fine particle dispersant suitable for suspension polymerization. In such dispersants, 0.001 to 0.1 parts by weight of surfactant can be used together. In particular, commercially available nonionic, anionic or cationic surfactants can be used. For example, preferably used are sodium dodecyl sulfate, sodium tetradecyl sulfate, sodium pentadecyl sulfate, sodium octyl sulfate, sodium oleate, sodium laurate, potassium stearate and calcium oleate.
When toner particles are produced by polymerization, they can be specifically produced by the following method. Monomer compositions comprising a polymerizable monomer and a low softening point material release agent, a coloring agent, a charge control agent, a polymerization initiator, and other additives added thereto and which are uniformly dissolved or dispersed by a mixer such as a homogenizer or an ultrasonic disperser are known. The aqueous phase containing the dispersion stabilizer is dispersed by a stirrer, homomixer or homogenizer. Granulation is performed while controlling the stirring speed and time so that the droplets formed from the monomer composition can have a predetermined toner particle size. After granulation, stirring may be performed to such an extent that the state of the particles is maintained by the action of the dispersion stabilizer and precipitation of the particles can be prevented. The polymerization may be carried out at a polymerization temperature set at 40 ° C. or higher, preferably 50 to 90 ° C. The temperature may be elevated in the second half of the polymerization and some aqueous medium may be removed from the reaction system later in the reaction or after completion of the reaction to remove unreacted polymerizable monomers and by-products. After the reaction is completed, the formed toner particles are collected by washing and filtration and dried. In this suspension polymerization, water is usually used as the dispersion medium, preferably in an amount of 300 to 3,000 parts by weight based on 100 parts by weight of the monomer composition.
The toner of the present invention can be used in any form of a one-component developer or a two-component developer. In the case of a two-component developer, the toner is blended with developing magnetic particles (hereinafter also referred to as carrier particles) called carriers.
The carrier may have a weight average particle diameter of 15 to 60 μm, preferably 20 to 45 μm, and is smaller than 22 μm in an amount of 20% or less, preferably 0.05 to 15%, more preferably 0.1 to 12%. It may have carrier particles and may have carrier particles smaller than 16 μm in an amount of 3% or less, preferably 2% or less, more preferably 1% or less.
Coarse powder of carrier particles larger than 62 μm has a close correlation with the sharpness of the image, requiring an amount of 0.2 to 10%.
If the carrier has a weight average particle diameter of less than 15 mu m, the carrier may have too low fluidity and become poorly mixed with the toner, and may have a tendency to generate fog. If it has a weight average particle diameter of 60 mu m or more, the carrier may have a low toner holding capacity and tend to cause toner scattering. Carriers with finer powders tend to cause adhesion of carriers, and carriers with coarser powders tend to cause a decrease in image density.
Carrier particles used in the present invention include, for example, particles of magnetic metal such as surface oxide or unoxidized iron, nickel, copper, zinc, cobalt, manganese, chromium and rare earth elements, and alloys or oxides thereof; ferrite; And a resin carrier comprising the dispersed magnetic powder.
In order to smooth the surface of the carrier particles and further improve the circularity, it is preferable to use (i) a ferrite carrier represented by the following formula (1), or (ii) a magnetite-containing polymer resin carrier produced by suspension polymerization. Magnetite-containing polymer resin carriers are particularly preferred in order to make the carrier particles have high resistance and not to disorder the latent image potentials.
(Fe ₂ O _{3) x} (A) _y (B) _z
Wherein A represents mgO, Ag ₂ O or mixtures thereof, B represents Li ₂ O, MnO, CaO, SrO, Al ₂ O ₃ , SiO ₂ , or any mixture thereof, x, y And z each represent a weight ratio and satisfy the following conditions.
0.2 ≦ x ≦ 0.95;
0.005 ≦ y ≦ 0.3;
0 z ≤ 0.795; And
x + y + z ≤ 1.
Preferably, the polymeric resin carrier may comprise Fe ₂ O ₃ , Al ₂ O ₃ , SiO ₂ , CaO, SrO, mgO, MnO, or any mixture thereof in addition to Fe ₃ O ₄ magnetite. The amount of Fe ₃ O ₄ is preferably 0.2 to 0.8 based on the weight of all oxides.
When x is less than 0.2 in the ferrite carrier of Formula 1 and the amount of Fe ₃ O ₄ is less than 0.2 in the polymer resin carrier, the carrier may have low magnetic properties indicating a scattering of the carrier or a tendency to damage on the photosensitive drum surface. Can be. If x is greater than 0.95 or the amount of Fe ₃ O ₄ is greater than or equal to 0.8 in the polymer resin carrier, the carrier may be so low in resistance that the surface of the carrier particle should be coated with a large amount of resin, which undesirably prevents adhesion of the carrier particle. It tends to cause.
In ferrite carriers, if y is less than 0.005, suitable magnetic properties are difficult to obtain, and if y is greater than 0.3, the carrier particle surface cannot be made uniform and spherical in some cases, resulting in large variations in bulk density and poor inductance This results in detection and poor precision. In addition, if z is 0, that is, component B is not included, it is difficult to obtain sharp particles of particle size distribution, and the ultra fine powder of the carrier seriously damages the photosensitive drum surface, or seriously aggregates the particles upon firing. To make the production of carriers difficult. If z is greater than 0.795, the magnetic properties may be lowered, causing serious scattering of the carrier.
Regarding B of the general formula (1), MnO, CaO, SiO ₂ , Al ₂ O ₃ among Li ₂ O, MnO, CaO, SrO, Al ₂ O _3, and SiO ₂ are preferable in view of a small change in resistance even at high voltages. It is more preferable from the viewpoint of good adaptability to toner supplied with MnO and CaO.
The polymeric resin carrier can be easily made spherical in shape in the manufacturing process, and a sharp particle size distribution can be achieved, thereby preventing the attachment of the carrier to the photosensitive drum even when it is made to have a smaller particle size. More advantageous. In addition, the former is more preferable than the latter because of small variations in bulk density.
The carrier preferably used in the present invention is a magnetic powder dispersed resin carrier in which magnetic powder such as iron powder, ferrite powder or iron oxide powder is dispersed in a resin. More preferably, it may be a magnetite-containing polymer resin carrier prepared by polymerization in view of the change in the degree of compaction, and particularly preferably a polymer resin carrier containing a nonmagnetic metal oxide and magnetite.
The nonmagnetic metal oxide may preferably be Fe ₂ O ₃ , Al ₂ O ₃ , SiO ₂ , CaO, SrO, MnO or any mixture thereof. The amount of magnetite may preferably be 20 to 80% by weight, based on the weight of all oxides.
The magnetite may optionally be treated to be lipophilic. In the treatment, the surface may be pretreated with silica, alumina or titania to increase its hydrophobicity, followed by lipophilic treatment.
Similarly, the nonmagnetic metal oxide can also be treated to be preferably lipophilic.
Examples of the resin in which the magnetic powder is dispersed include styrene-acrylate or styrene-methacrylate copolymers, polyester resins, epoxy resins, styrene-butadiene copolymers, amide resins and melamine resins.
In particular, it may be preferred that this resin comprises a phenolic resin. When including a phenolic resin, it may have excellent heat resistance and solvent resistance, and the particles may be well coated when its surface is coated with the resin.
The carrier used in the present invention may be preferably a carrier produced by polymerization in order to achieve uniform developer transfer performance.
Preferably, the carrier particles may be one in which fine magnetic material particles are bonded by a cured phenol resin matrix. Such carrier particles can be produced by the following method.
Phenol and aldehyde are allowed to react in an aqueous medium in the presence of a basic catalyst with magnetic powder and suspension stabilizer.
Phenols used herein include phenols and compounds having phenolic hydroxy groups, such as m-cresol, p-tert-butylphenol, o-propylphenol, resorcinol and bisphenol-A, and part of benzene rings or alkyl groups. Or alkyl phenols such as halogenated phenols all substituted with chlorine or bromine atom (s). Especially preferred is phenol. When a compound other than phenol is used as the phenol, the particles are difficult to form and may be amorphous even when the particles are formed. Thus, phenol is most preferred when considering particle shape.
The aldehydes used may be formaldehyde, furfural in the form of formalin or paraformaldehyde. Formaldehyde is particularly preferred. The aldehyde may preferably be 1 to 2, particularly preferably 1.1 to 1.6, with a molar ratio to phenol.
As the basic catalyst used, a basic catalyst used in the production of a conventional resol resin can be used. For example, this catalyst is ammonia water and alkylamines such as hexamethylenetetramine, dimethylamine, diethyltriamine and polyethyleneimine. Any of these basic catalysts may have a molar ratio to phenol, preferably from 0.02 to 0.3.
Magnetic powders present when the phenol and the aldehyde are allowed to react in the presence of a basic catalyst may be the aforementioned magnetic powders. It is preferably used in an amount of 0.5 to 200 times the weight of phenol. In addition, it is more preferable to use in an amount of 4 to 100 times in consideration of the values of saturation magnetization and strength of the particles.
The magnetic powder may have a particle diameter of preferably 0.01 to 10 μm, more preferably 0.05 to 5 μm, considering the dispersion of the fine particles in the aqueous medium and the strength of the formed carrier particles.
Suspension stabilizers may include hydrophilic organic compounds such as carboxymethyl cellulose and polyvinyl alcohol, fluorine compounds such as calcium fluoride, and substantially water insoluble inorganic salts such as calcium sulfate.
When a suspension stabilizer is used, it is preferably added in an amount of 0.2 to 10% by weight, more preferably 0.5 to 3.5% by weight, based on the weight of the phenol.
The reaction in this production process is carried out in an aqueous medium. Here, water may be added in an amount such that the solids content of the carrier is preferably in a concentration of 30 to 95% by weight, more preferably 60 to 90% by weight.
The reaction is carried out at a reaction temperature of 70 to 90 ° C., preferably 83 to 87 ° C., under stirring for 60 to 150 minutes, preferably 80 to 110 minutes, preferably 0.5 to 1.5 ° C./minute, preferably 0.8 to 1.2 ° C. / It can be carried out while gradually increasing the temperature at a temperature rising rate of minutes. In this reaction, the curing reaction proceeds simultaneously with this reaction to form a cured phenol resin matrix.
Thus, after the reaction and curing are completed, the obtained reaction product is cooled to 40 ° C. or lower to obtain an aqueous dispersion of spherical particles composed of magnetic powder particles uniformly dispersed in the cured phenolic resin matrix.
This aqueous dispersion is then separated into solids and liquids according to conventional methods such as filtration or centrifugation, followed by washing and drying. As a result, carrier particles in which the magnetic powder is dispersed in the phenol resin matrix are obtained.
The above method can be carried out in a continuous process or a batch process. In general, a batch process may be used.
For charge control, resistance control, and the like, it is preferable to coat the surface of the carrier particles with a coating material. The coating material to be coated on the carrier particle surface may vary depending on the material for the toner. Examples of coating materials include, for example, amino-acrylate or -methacrylate resins, acrylic or methacryl resins, copolymers of any of these resins with styrene resins, copolymers of fluororesins with acrylic or methacrylic resins, and silicone resins. , Polyester resins, fluororesins, polytetrafluoroethylene, monochlorotrifluoroethylene polymers and polyvinylidene fluorides. In particular, silicone resins, fluorine resins, and copolymers or mixtures of fluorine resins with acrylic or methacrylic resins are preferred because high charging performance can be maintained over a long period of time. The coating weight of any of these coating materials can be appropriately determined to satisfy the charge-providing performance of the carrier and will usually range from 0.1 to 30% by weight, preferably 0.3 to 20% by weight, based on the total weight of the carrier particles. Can be.
A method for forming a resin coating layer on the surface of a magnetic carrier core particle, comprising the following methods: dispersing the resin composition in a suitable solvent, immersing the magnetic carrier core particle in the resulting solution, and then desolvating, drying and hot A method of baking; Suspending magnetic carrier core particles in a fluidized system, spray coating a solution prepared by dissolving the resin composition, followed by drying and hot baking; And a method of mixing the magnetic carrier core particles with the aqueous emulsion of the powder or the resin composition.
The method preferably used in the present invention, 0.1 to 5 parts by weight, preferably 0.3 to 3 in 100 parts by weight of a solvent containing at least 5% by weight, preferably 20% by weight or more of a polar solvent such as ketone or alcohol It is a method of using the mixed solvent manufactured by mixing a weight part of water. This method is preferable because the reactive silicone resin can be uniformly attached to the magnetic carrier core particles. If the water is 0.1 parts by weight or less, the hydrolysis reaction of the reactive silicone resin does not occur well, making it difficult to achieve a thin film and a uniform coating layer on the magnetic carrier core particles. If the water is 5 parts by weight or more, the reaction is difficult to control and conversely, low coating strength is generated.
In the present invention, when the carrier is blended with the toner to prepare the two-component developer, they are 1 to 15% by weight, preferably 3 to 12% by weight, more preferably 5 to 10% of the toner in the two-component developer. When blended in proportions that result in a concentration of% by weight, good results can usually be obtained. If the toner concentration is 1% by weight or less, the image density tends to be low. If the toner concentration is 15% by weight or more, fog and scattering in the machine are frequently generated, thereby shortening the useful life of the two-component developer.
Hereinafter, the image forming method of the present invention will be described.
The image forming method of the present invention comprises (I) a charging step of electrostatically charging a latent image holding member on which an electrostatic latent image is held, (II) a latent image forming step of forming an electrostatic latent image on a charged latent image holding member, (III) a toner A developing step of developing an electrostatic latent image on the latent image holding member using toner to form an image, and (IV) a transferring step of transferring the toner image formed on the latent image holding member to a transfer medium. As the toner, toner as described above is used.
In the charging step, a non-contact charging member such as a corona charger or a contact charging member such as a blade, roller or brush can be used as the charging member, and the non-contact charging member is a member that charges the latent image retaining member without contacting the surface thereof. The charging member is a member that charges the latent image retaining member in contact with the surface thereof. The contact charging member may be preferable because less ozone may be generated during charging.
Among the contact charging members, conductive brushes such as fiber brushes or magnetic brushes have many contact points with the latent image bearing member surface to enable uniform charging compared to members such as blades and rollers whose smooth surfaces contact the latent image bearing member surface. It is preferable because of that.
Preferred examples of the fiber aggregate forming the fiber brush include agglomerates composed of ultrafine fiber generating agglomerate fibers, agglomerates composed of fibers chemically treated with an acid, an alkali or an organic solvent, an exfoliated fiber entangled material, and Electrostatic filaments;
The basic charging mechanism in charging with a brush is thought to be that the conductive charging layer of the charging member contacts the charging injection layer on the photosensitive drum surface to inject charge from the conductive charging layer into the charge injection layer. Therefore, the performance required for the contact charging member is to provide the surface of the charge injection layer with sufficient density and adequate resistance to charge transfer.
Thus, methods of using ultra-fine fiber generating aggregate fibers to make the fiber density higher, methods of making the fiber more numerous by treating the fibers by chemical etching, or using members made by growing fiber entangled materials, By using the electrostatic seedling body, the effect of contacting the charge injection layer more frequently can be achieved by a method in which fibers are provided on the surface, and uniform and sufficient charging can be performed. That is, a brush having a higher fiber density, a larger number of contact points and configured such that the end of the fiber contacts the charging injection layer can be preferably used in the present invention.
Aggregates composed of ultrafine fiber generating aggregates may be preferred in which the ultrafine fibers are produced by physical or chemical means. The hair entangled material may be preferably one in which the fiber entangled material is formed of ultrafine fiber generating aggregate fibers. It may be more desirable for the ultrafine fiber generating aggregate fibers to be produced and regrown by physical or chemical means.
It may be desirable for the electrostatic wool to have its constituent fibers chemically treated with an acid, an alkali or an organic solvent. Another preferred form of electrostatic seedlings may be in the form of ultrafine fiber generating aggregate fibers in which the constituent fibers of the ultrafine fibers are generated by physical or chemical means.
The magnetic brush may be composed of a magnetic roll as a magnetic particle holding member in which magnetic particles are magnetically bonded to a surface thereof, or a conductive sleeve in which the magnetic roll is embedded.
The average particle diameter of the magnetic particles may be preferably from 5 to 100 ㎛. Particles with an average particle diameter smaller than 5 mu m are likely to cause adhesion of the magnetic brush to the photosensitive drum. Particles with an average particle diameter larger than 100 μm tend to deteriorate the charge injection performance into the charge injection layer because the ear of the magnetic brush cannot be made dense on the sleeve. As for the average particle diameter of a magnetic particle, 10-80 micrometers is more preferable. When using particles having a particle diameter within the above range, the transfer residual toner on the photosensitive drum can be removed more efficiently, can be introduced electrostatically more efficiently into the magnetic brush, and temporarily held in the magnetic brush to charge the toner Can be adjusted more reliably. As for the average particle diameter of a magnetic particle, 10-50 micrometers is more preferable.
The average particle diameter of the magnetic particles is a laser diffraction particle size distribution measuring device HEROS (trade name, manufactured by Nippon Denshi KK Co., Ltd.), in which particles of 0.05 to 200 μm are divided into 32 units for particle size measurement, and an average particle diameter of 50% can be used as the average particle size. Can be measured using.
The use of the magnetic particles having the particle diameter for the contact charging member is advantageous for making a large number of contact points with the photosensitive drum and giving a more uniform charging potential to the photosensitive drum. In addition, the magnetic particles in direct contact with the photosensitive member have another advantage that, as the magnetic brush rotates, the particles displace other particles, which can greatly alleviate the degradation of charge injection performance that may be caused by contamination of the magnetic particle surface. have.
The volume resistance of the magnetic particles is preferably 1 x 10 ⁴ to 1 x 10 ⁹ Ωcm, more preferably 1 x 10 ⁷ to 1 x 10 ⁹ Ωcm. If the volume resistance is less than 1 × 10 ⁴ Ωcm, the magnetic particles tend to adhere to the latent image retention member. If the volume resistance is larger than 1 x 10 ⁹ Ωcm, the magnetic particles are particularly poor in the ability to impart triboelectric charges to the latent image bearing member at low humidity, so that charging is likely to be poor.
The retaining member and the photosensitive drum holding the magnetic particles are preferably between 0.2 and 2 mm, more preferably between 0.3 and 2.0 mm, even more preferably between 0.3 and 1.0 mm, most preferably between 0.3 and 0.7 mm between them. It can be set to hold a gap. If they are set to a gap smaller than 0.2 mm, the magnetic particles cannot easily pass through the gap, causing the magnetic particles not to be transported smoothly on the retaining member, resulting in incomplete charging, or the magnetic particles being excessively stagnated in the nip. It is easy to adhere to the photosensitive drum, and some applied voltage may leak between the conductive portion of the retaining member and the photosensitive drum to damage the photosensitive drum. If the gap is larger than 2 mm, it is not preferable because it is difficult to form a wide nip between the photosensitive drum and the magnetic particles.
The transfer residual toner electrostatically introduced into the magnetic brush is transferred to the photosensitive drum surface with a predetermined time adjustment as a result of applying the AC voltage. The transfer residual toner conveyed and retained on the photosensitive drum surface is moved by the rotational direction of the photosensitive drum to face the developing sleeve (developer conveying member), and is removed by the developing sleeve to which the bias electric field is applied while rotating in the reverse direction at this point. It is recovered into a developer and used again as a toner for development.
In this case, the external additive particles retained on the toner particles deviate from the toner particles in the contact charging member, and act to remain after the toner is transferred. As a result of in-depth study, the inventors have found that after the transfer residual toner introduced into the contact charging member is transferred, the external additive particles present in the magnetic brush at the time of charging come into contact with and rub against the photosensitive drum surface, which is a deposit such as ozone product and paper dust. It has been found to be highly effective for the removal of, and other deposition products. The inventors also found that when the magnetic brush contacts and rubs against the photosensitive drum surface, the external additive particles function as spacers, which results in less frictional damage of the photosensitive drum surface and longer life of the photosensitive drum.
The magnetic brush for charging may move in the contact portion in the same or reverse direction of movement of the photosensitive drum surface. In view of the good transfer of transfer residual toner therein, the magnetic brush is preferably moved in the reverse direction.
The charged magnetic particles may be retained on the charged magnetic particle holding member of the magnetic brush in an amount such that a stable charging performance of preferably 50 to 500 mg / cm ² , more preferably 100 to 300 mg / cm ² can be achieved. have.
As the charging bias applied to the contact charging member, only the DC component may be applied, but some AC component may be applied to expect an improvement in image quality. As the AC component, which may vary depending on the processing speed, it is preferable to have a frequency of about 100 Hz to 10 kHz, and preferably to have a peak to peak voltage of about 1000 volts or less. If it exceeds 1000 volts, since the photosensitive drum potential is obtained with respect to the applied voltage, the surface of the latent image may pulsate depending on the potential, which in some cases may cause fog or density reduction. In the method using discharge, the AC component may vary depending on the processing speed, but preferably has a frequency of about 100 Hz to 10 kHz, and preferably a peak-to-peak of about 1000 volts or more, which may preferably be at least twice the discharge start voltage. It is desirable to have a voltage. This is set to obtain sufficient leveling effect on the magnetic brush and the photosensitive drum surface. As the waveform of the AC component, sine waves, rectangular waves, and sawtooth waves can be used.
Excess charged magnetic particles can be retained and circulated in the charger.
In order to raise the ear by magnetic action and to charge the resulting magnetic brush in contact with the photosensitive member, the material of the magnetic particles is characterized by an alloy or compound containing ferromagnetic elements such as iron, cobalt and nickel, and a resistance. Ferrites tuned by oxidation or reduction, such as Zn-Cu ferrites, Mn-mg ferrites and Li-mg ferrites treated by compositionally controlled ferrites and hydrogen reduction. In order to set the resistance of the ferrite in the above range below the applied electric field as described above, the resistance can also be achieved by adjusting the composition of the metal. As metals other than divalent iron increase, resistance usually decreases and it is easy to cause a sharp decrease in resistance.
The triboelectricity of the magnetic particles used in the present invention preferably has the same polarity as the charge polarity of the photosensitive drum. As described above, the potential reduction of the photosensitive drum by the triboelectricity facilitates the movement of the magnetic particles to the photosensitive drum, thereby creating a condition for holding the magnetic particles more strongly on the contact charging member. The polarity of the triboelectricity of the magnetic particles can be easily controlled by coating the surface of the magnetic particles to provide a surface layer.
Magnetic particles having a surface layer used in the present invention are particles whose surface is coated with a coating material such as a deposition film, a conductive resin film or a conductive pigment dispersion resin film, or a particle treated with a reactive compound. Each magnetic particle need not be completely coated with a surface layer, and the magnetic particles may be partially exposed as long as the effects of the present invention can be achieved. That is, the surface layer may be formed discontinuously.
In terms of productivity and cost, the magnetic particles may be preferably coated with a conductive pigment dispersion resin film.
In terms of suppressing the electric field dependence of the resistance, the magnetic particles may also be coated with a resin film composed of a high resistance binder resin and an electrically conductive conductive pigment dispersed therein.
As a result, the magnetic particles thus coated should have a resistance within the above range. In addition, it is preferable that the parent magnetic particles have a resistance within the above range in view of the drastic reduction of the resistance on the side of the high electric field and the expansion of the tolerance for leakage images which may occur depending on the magnitude and depth of the damage on the photosensitive drum.
Binder resins used to coat magnetic particles include homopolymers or copolymers of styrene, such as styrene and chlorostyrene; Monoolefins such as ethylene, propylene, butylene and isobutylene; Vinyl esters such as vinyl acetate, vinyl propionate, vinyl benzoate and vinyl acetate; Α-methylene such as methyl acrylate, ethyl acrylate, butyl acrylate, dodecyl acrylate, octyl acrylate, phenyl acrylate, methyl methacrylate, ethyl methacrylate, butyl methacrylate and dodecyl methacrylate Aliphatic monocarboxylic acid esters; Vinyl ethers such as methyl vinyl ether, ethyl vinyl ether and butyl vinyl ether; And vinyl ketones such as methyl vinyl ketone, hexyl vinyl ketone and isopropenyl vinyl ketone. Particularly representative binder resins are polystyrene, styrene-alkyl acrylate copolymers, styrene-acrylonitrile copolymers, styrene-butadiene copolymers, styrene-maleic anhydrides in terms of dispersibility of conductive fine particles, film forming properties and productivity as a coating layer. Copolymers, polyethylene and polypropylene. Moreover, as binder resin, polycarbonate, a phenol resin, polyester, a polyurethane, an epoxy resin, a polyolefin, a fluororesin, a silicone resin, and a polyamide are mentioned. In particular, it is more preferable to contain a resin having a small critical surface tension, for example, a polyolefin resin, a fluorine resin, and a silicone resin in view of toner contamination prevention.
In addition, in view of preventing leakage burns caused by damage on the photosensitive drum and retaining wide tolerance for a sharp decrease in resistance on the high electric field side, the resin coated on the magnetic particles may be a fluorine resin or a silicone resin having a high voltage resistance. It may be desirable.
Fluorine resins include, for example, solvents obtained by copolymerizing vinyl fluoride, vinylidene fluoride, trifluoroethylene, chlorotrifluoroethylene, dichlorodifluoroethylene, tetrafluoroethylene or hexafluoropropylene with other monomers. Soluble copolymers may be included.
Silicone resins include, for example, KR271, KR282, KR311, KR255 and KR155 (straight chain silicone varnish), KR211, KR212, KR216, KR213, KR217 and KR9218 (modified silicone varnish), SA-4, KR206 and KR5206 (silicon alkyd varnish) ), ES1001, ES1001N, ES1002T and ES1004 (silicone epoxy varnish), KR9706 (varnish silicon acrylic acid), and KR5203 and KR5221 (silicone polyester varnish) (all manufactured by Shin-Etsu Silicone Co. Ltd.); And SR2100, SR2101, SR2107, SR2110, SR2108, SR2109, SR2400, SR2410, SR2411, SH805, SH806A and SH840 (manufactured by Toray Silicone Co., Ltd.).
When the magnetic particles are surface treated with a reactive compound, a coupling reaction product is preferred, but is not necessarily limited thereto.
Examples of preferred embodiments of the latent image retention member (photosensitive drum) used in the present invention will be described below.
The latent image retaining member basically consists of a conductive substrate and a photosensitive layer functionally separated into a charge generating layer and a charge transport layer.
Conductive substrates containing metals such as aluminum or stainless steel, alloys such as aluminum alloys or indium oxide-tin oxide alloys, plastics with coating layers formed from any of the above metals and alloys, containing paper or plastics or conductive polymers impregnated with conductive particles Cylindrical members or belts made of plastic can be used.
A serving layer may be provided on the conductive substrate for improved adhesion of the photosensitive layer, improved coating properties, substrate protection, defect correction on the substrate, improved charge injection performance from the substrate and protection of the photosensitive layer from electrical failure. . Materials used to form the serving layer include polyvinyl alcohol, poly-N-vinyl imidazole, polyethylene oxide, ethyl cellulose, methyl cellulose, nitrocellulose, ethylene-acrylic acid copolymers, polyvinyl butyral, phenolic resins, casein, polyamides , Copolymer nylon, glue, gelatin, polyurethane or aluminum oxide. The thickness of the serving layer may generally be about 0.1 to 10 μm, preferably 0.1 to 3 μm.
The charge generating layer is formed by coating with a fluid prepared by dispersing the charge generating material in a suitable binder or by vacuum depositing the charge generating material. Charge generating materials include inorganic materials such as azo pigments, phthalocyanine pigments, indigo pigments, perylene pigments, polycyclic quinone pigments, squarylium dyes, pyryllium salts, thiophyllium salts, triphenylmethane dyes and selenium and amorphous silicon Include. Binder resins are very broad, including, for example, polycarbonate resins, polyester resins, polyvinyl butyral resins, polystyrene resins, acrylic acid resins, methacrylic acid resins, phenolic resins, silicone resins, epoxy resins and vinyl acetate resins. It can be selected from a range of binder resins. The binder resin contained in the charge generating layer may be present in an amount of 80% by weight or less, preferably 0 to 40% by weight. The thickness of the charge generating layer is preferably 5 μm or less, particularly 0.05 to 2 μm.
The charge transport layer functions to receive and transport charge carriers from the charge generating layer in the presence of an electric field. The charge transport layer is formed using a solution prepared by dissolving the charge transport material optionally in a solvent with a binder resin, and may generally have a layer thickness of 5 to 40 μm. Charge transfer materials include polycyclic aromatic compounds having a structure such as biphenylene, anthracene, pyrene or phenanthrene in the main or side chain; Nitrogen-containing cyclic compounds such as indole, carbazole, oxadiazole and pyrazoline; Hydrazone compounds; Styryl compounds; And inorganic compounds such as selenium, selenium-tellurium, amorphous silicon, and cadmium sulfide.
Binder resins used to disperse the charge transfer material therein include polycarbonate resins, polyester resins, polymethacrylates, polystyrene resins, acrylic acid resins and polyamide resins, and poly-N-vinyl carbazoles and Insulating resins such as organic photoconductive polymers such as polyvinyl anthracene.
It is preferable that the photosensitive drum (latent image holding member) used in the present invention has a charge injection layer as the layer furthest from the support, that is, the surface layer. The volume resistance of this charge injection layer may be 1 x 10 ⁸ to 1 x 10 ¹⁵ Ωcm to obtain satisfactory charging performance and clearer images. Particularly in terms of unclear images, the volume resistivity is preferably 1 × 10 ¹⁰ to 1 × 10 ¹⁵ Ωcm. In addition, in consideration of environmental changes, the volume resistance is preferably 1 × 10 ¹⁰ to 1 × 10 ¹³ Ωcm. If the volume resistance is less than 1 x 10 ⁸ Ωcm, the generated charges are not retained in the high humidity environment, which is likely to cause faint burns. When larger than 1 x 10 ¹⁵ Ωcm, the charge injection from the charging member is not sufficient and the charge is not retained well, which is likely to cause incomplete charging. The functional layer provided on the photosensitive drum surface serves to retain the charge injected from the charging member upon light exposure, and also to discharge the charge to the photosensitive drum support to lower the residual potential.
The configuration of the present invention using the charging member and the photosensitive drum enables a small charge start voltage Vth and a charging potential of the photosensitive drum of almost 90% or more of the voltage applied to the charging member.
For example, when a DC voltage of 100 to 2,000 V as an absolute value is applied to the charging member at a processing speed of 1,000 mm / min or less, the charging potential of the electrophotographic photosensitive drum having the charge injection layer of the present invention is applied voltage. It can be adjusted up to 80% or more of 90%. On the other hand, the photosensitive drum charging potential achieved by normal discharge is about 200 V when a DC voltage of 700 V is applied, which is only about 30% of the applied voltage.
The charge injection layer is an inorganic layer made of a metal deposition film, or a conductive fine particle dispersion resin layer formed by dispersing conductive fine particles in a charge injection layer binder resin. The deposited film may be formed by vacuum deposition, and the conductive particulate dispersion resin layer may be prepared by coating using a suitable coating method such as dip coating, spray coating, roll coating or beam coating. This layer may also be formed by mixing or copolymerizing with an insulating binder resin and a resin having light transmitting properties and high ionic conductivity, or may be formed of a resin having medium resistance and photoconductivity alone.
In the case of the conductive fine particle dispersion resin layer, the conductive fine particles may be added in an amount of preferably 2 to 250% by weight, more preferably 2 to 190% by weight based on the weight of the charge injection layer binder resin. If the conductive fine particles are added in an amount of less than 2% by weight, it may be difficult to achieve the desired volume resistance. When added in excess of 250% by weight, the film strength of the layer is low, the charge injection layer is easy to peel off, shortens the life of the photosensitive drum, and the resistance is small, so that it is easy to produce an incomplete image by latent electric potential flow.
The binder resin of the charge injection layer may include a polyester, a polycarbonate acrylic acid resin, an epoxy resin, and a phenol resin which may be used alone or in combination of two or more thereof, as well as a curing agent for the resin. When the conductive fine particles are dispersed in a large amount, it is preferable to disperse the conductive fine particles in the reactive monomer or the reactive oligomer, and the resulting dispersion is coated on the photosensitive drum surface and then cured with light or heat. When the photosensitive layer 92 is formed of amorphous silicon, it may be preferable that the charge injection layer is formed of SiC.
Examples of the conductive fine particles dispersed in the charge injection layer binder resin of the charge injection layer 93 include metal or metal oxide fine particles. Preferably, the conductive particulates are metal oxides such as zinc oxide, titanium oxide, tin oxide, antimony oxide, indium oxide, bismuth oxide, tin oxide coated titanium oxide, tin coated indium oxide, antimony coated tin oxide and zirconium oxide. Of ultrafine particles. These can all be used individually or in combination of 2 or more types.
In general, when the particles are dispersed in the charge injection layer, the particles need to have a diameter smaller than the wavelength of the incident light to prevent the incident light from being scattered by the dispersed particles. As the conductive fine particles dispersed in the surface layer (charge injection layer) in the present invention, the particle size of the particles is preferably 0.5 μm or less.
In the present invention, it may be desirable for the charge injection layer to contain lubricant particles. This is because friction between the photosensitive drum and the charging member is alleviated at the time of charging, thereby expanding the charging nip, thereby improving charging performance. In particular, as lubricant particles, it is preferable to use a fluorine resin, a silicone resin or a polyolefin resin having a small critical surface tension. More preferably, tetrafluoroethylene resin (PTFE) can be used. In this case, the lubricant particles may be added in an amount of 2 to 50% by weight, preferably 5 to 40% by weight, based on the weight of the binder resin. If it is less than 2% by weight, the lubricant particles are not enough and the charging performance cannot be sufficiently improved, and if it exceeds 50% by weight, the resolution of the image and the sensitivity of the photosensitive drum may be greatly reduced.
In the present invention, the thickness of the charge injection layer is preferably 0.1 to 10 m, particularly preferably 1 to 7 m. If the layer thickness is smaller than 0.1 mu m, the layer may lose the durability against fine damage, and as a result, an incomplete image due to incomplete implantation is likely to be formed. If the layer thickness exceeds 10 mu m, the injected charge is likely to diffuse to cause an image disturbance.
In the present invention, the fluorine-containing resin fine particles can be used for the latent image retention member. The fluorine-containing resin fine particles include polytetrafluoroethylene, polychlorotrifluoroethylene, polyvinylidene fluoride, polydichlorodifluoroethylene, tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer, tetrafluoroethylene- It is composed of one or more materials selected from the group consisting of hexafluoropropylene copolymer, tetrafluoroethylene-ethylene copolymer and tetrafluoroethylene-hexafluoropropylene-perfluoroalkyl vinyl ether copolymer. Commercially available fluorine-containing resin fine particles can be used in a commercially available state. Fine particles having a molecular weight of 3,000 to 5,000,000 can be used, and their particle diameters are 0.01 to 10 µm, preferably 0.05 to 2.0 µm.
In many cases, the fluorine-containing resin fine particles, the charge generating material and the charge transporting material are respectively dispersed and introduced into a binder resin having film forming properties to separately form the protective layer and the photosensitive layer. Such binder resins are polyester, polyurethane, polyacrylate, polyethylene, polystyrene, polyacrylate, polyethylene, polystyrene, polycarbonate, polyamide, polypropylene, polyimide, phenolic resin, acrylic acid resin, silicone resin, epoxy Resins, urea resins, allyl resins, alkyd resins, polyamide-imide, nylon, polysulfones, polyallyl ethers, polyacetals and butyral resins.
The conductive support of the latent image bearing member is made of metals such as iron, copper, gold, silver, aluminum, zinc, titanium, lead, nickel, tin, antimony or indium, or alloys thereof, oxides of these metals, carbon or conductive polymers. Can be. This support may take the form of a drum, belt or sheet such as a cylinder or column. The conductive material can be molded as is, used in the form of a coating material, can be vacuum deposited or can be processed by etching or plasma treatment.
In the present invention, the contact charging member having the intermediate resistance is used for injecting electrical charge into the surface portion of the photosensitive drum having the surface resistance of the intermediate resistance. Preferably, the charge is not injected into the trap level held by the photosensitive member surface material, and the charge is supplied to the conductive fine particles of the charge injection layer formed of the light transmitting insulating binder having the conductive fine particles dispersed therein.
Specifically, the present invention is based on the theory that the charge is supplied from the contact charging member to the fine capacitor using the charge transfer layer as the dielectric, the metal substrate as the two electrodes, and the conductive fine particles, respectively. In this case, the conductive fine particles are electrically independent of each other and form a kind of fine floating electrode. Therefore, the photosensitive member surface visually appears to be charged at a uniform electric potential, but in reality a myriad of charged conductive fine particles exist in a state covering the photosensitive member surface. Therefore, the electrostatic latent images can be retained even when image exposure is performed using a laser because the individual conductive fine particles are electrically independent of each other.
As such, the conductive fine particles used in place of the trap level present on the surface of a conventional photosensitive member can improve charge injection performance and charge retention.
In the present application, the volume resistance of the charge injection layer was measured in the following manner. The charge injection layer is formed on a polyethylene terephthalate (PET) film in which a conductive film is vacuum deposited on the surface thereof. The resistance was measured using a volume resistivity measuring device (4140B pAMATER, manufactured by Hullet Packard Co.) in an environment of 23 ° C./65% (relative humidity) under the application of a voltage of 100 V.
In the latent image forming step, known means such as laser and LED can be used as the image exposure means.
In the developing step, one-component or two-component development can be used as the electrostatic latent image developing means, the one-component developing method uses a one-component developer composed only of toner, and the two-component developing method uses a two-component developer composed of toner and a carrier. .
When a magnetic toner containing a magnetic material is used as the one-component developer, a method in which the magnetic toner is transferred and charged by using a magnet embedded in the developing sleeve can be used. When a non-magnetic toner containing no magnetic substance is used as the one-component developer, a method of forcibly electrostatically charging the non-magnetic toner by the blade and the hair brush to attract and transport the toner onto the developing sleeve is described. Can be used.
The two-component developing method using the two-component developer described above will be described below.
The two-component developing method includes circulating and conveying a two-component developer composed of toner and a carrier on a developer carrying member, and an electrostatic latent image retention member in a development zone defined by a latent image holding member and a developer carrying member disposed opposite thereto. The latent image held on the image is developed with the toner of the two-component developer held on the developer carrying member.
The magnetic properties of the carrier are influenced by the magnet roller embedded in the developing sleeve, and greatly affect the developing performance and the conveying performance of the developer.
In the image forming method of the present invention, for example, the magnetic roller embedded in the developing sleeve (developer conveying member) is fixed and only the developing sleeve is rotated alone, the two-component developer is circulated and conveyed on the developing sleeve, and the latent image holding member The electrostatic latent image retained on the surface is developed using a two-component developer.
In the image forming method of the present invention, the radiation includes (1) the magnetic roller is composed of a repulsion, (2) the magnetic flux density in the developing zone is 500 to 1,200 gauss, and (3) the saturation magnetization of the developing carrier is 20 to 50 Am. ^{In the} case of ² / g, good image uniformity and good reproducibility can be seen.
In the image forming method of the present invention, the electrostatic latent image is preferably developed by the toner of the two-component developer under the application of the development bias in the development zone.
Particularly preferred development bias will be described in detail below.
In the image forming method of the present invention, a developing voltage having a discontinuous AC component shown in FIG. 7 is applied to the developer carrying member to form a developing electric field in a limited development zone between the latent image retaining member and the developer carrying member, Thereby, it is preferable to develop the latent image held on the latent image holding member using the toner of the two-component developer held on the developer carrying member. Specifically, the developing voltage is present between the first voltage for directing the toner from the latent image retention member to the developer carrying member in the developing zone, the second voltage for directing the latent image retention member, and between the first voltage and the second voltage. It is composed of a third voltage. Thus, the developing electric field is formed between the latent image holding member and the developer carrying member.
Further, the time T _{2 at} which the third voltage present between the first voltage and the second voltage is applied to the developer carrying member, that is, the time for stopping the AC component, causes the toner to develop from the latent image retention member into the developer zone. The first voltage for directing the conveying member and the second voltage for directing the toner from the developer conveying member to the latent image holding member are longer than the time T ₁ applied to the developer conveying member, that is, the time for which the AC component is operated. I can make it. This is particularly preferable because the toner is rearranged on the latent image retention member so that the image can be accurately reproduced in the latent image.
Specifically, between the latent image retention member and the developer carrying member in the developing zone, the electric field where the toner is directed from the latent image retention member to the developer transport member and the electric field where the toner is directed from the developer transport member to the latent image retention member are one or more times. And toner in the non-image area of the latent image retaining member and the toner in the image area of the latent image retaining member from the developer conveying member to the latent image retaining member. The electric field can be formed for a predetermined time, and the latent image on the electrostatic latent image holding member is developed using the toner of the two-component developer held on the developer carrying member, wherein the toner in the image area of the latent image holding member is developed. Sparking of the electric field and the latent image retention member directed from the carrying member to the latent image retention member The time T ₂ for forming an electric field for directing the toner in the image area from the latent image retaining member to the developer conveying member is such that the electric field and toner for directing the toner from the latent image retaining member to the developer conveying member are removed from the developer conveying member. It is desirable to make it longer than the total time T ₁ for forming the electric field directed to the latent image bearing member.
Carrier attachment is less likely to occur when a latent image is developed in the presence of a developing electric field in which the alternating occurs periodically in a developing method in which the developing is performed while forming a specific developing electric field, i. The reason for this is unclear but is estimated as follows.
In a typical continuous sine curve or rectangular wave, when the electric field strength is made high in an attempt to achieve high image density, the toner and carrier are combined to reciprocate between the latent image retaining member and the developer conveying member so that the carrier retains the latent image. Strongly rubbing the member causes carrier attachment. This is significantly more likely to occur with an increase in fine powder carriers.
However, when a specific developing electric field as in the present invention is applied in one wave, the toner or carrier moves back and forth at an insufficient distance between the developer carrying member and the latent image retaining member. Thus, if the potential difference between the latent image bearing surface potential and the developing potential of a direct current component of the bias member of the V _cont is less than 0, that is, 0 V _cont, V _cont act in such a way as to scatter the carrier from the developer carrying member. However, carrier adhesion can be prevented by adjusting the magnetic properties of the carrier and the magnetic flux in the developing zone of the magnet roll. In the case of V _cont 0, the force of the magnetic field and V _cont act in a manner that attracts the carrier to the developer carrying member so that carrier adhesion does not occur.
As mentioned above, the magnetic properties of the carry are affected by the magnet rolls embedded in the developing sleeve, and greatly affect the developing performance and the conveying performance of the developer.
In the present invention, a two-component developer composed of a carrier made of magnetic particles and an insulating color toner can be circulated and conveyed on a developing sleeve in which a magnetic roll is embedded, wherein the magnetic roll is fixed, only the developing sleeve is rotated, The electrostatic latent image held on the surface of the latent image holding member can be developed using a two-component developer. In this case, the color radiation is (1) the magnetic roller is composed of repulsive poles, (2) the magnetic flux density in the developing zone is 500 to 1,200 gauss, and (3) the saturation magnetization of the developing carrier is 20 to 70 Am ² / g. In this case, good image uniformity and gradation reproduction can be exhibited.
If the saturation magnetization of the carrier exceeds 70 Am ² / g (for an applied magnetic field of 3,000 Ernst), from the carrier and the toner on the developing sleeve facing the electrostatic latent image formed on the photosensitive drum (latent image retention member) at the time of development The formed brush shaped ears can rise to a close contact and cause a drop in grade or intermediate color. If the saturation magnetization is less than 20 Am ² / g, the toner and the carrier are less likely to be retained in the developing sleeve, which tends to cause problems of carrier adhesion or toner scattering.
In the transfer step, a corona charger, a transfer roller or a transfer belt can be used as the transfer means. Further, when the transfer residual toner present on the photosensitive drum after the transfer step is transferred to the developing portion through the photosensitive drum surface for recovery and reuse, it can be carried out without changing the photosensitive drum charging bias. However, in actual use, it may be considered to mix the excess toner in the toner charger when a large amount of transfer paper is supplied or an image having a high image area ratio is continuously copied.
In this case, it is possible to move the toner from the charger to the developer by using an area on the photosensitive drum (that is, a non-image area) during which the electrophotographic apparatus is not formed. This non-image area means an area which stops at the forward rotation, the reverse rotation, and the area between the transfer sheets. In this case, it is also preferable to change the charging bias to a charging bias which allows the toner to move easily from the charger to the photosensitive drum. The bias that allows the toner to easily escape from the charger can be made by slightly reducing the peak-to-peak voltage of the AC component or by replacing it with the DC component, or by changing the waveform to set the same peak-to-peak voltage and lower the AC effective value. It can be applied by the method.
In the transferring step, (i) a toner image formed on the latent image retaining member using a recording paper (recording medium) as a transfer medium is directly transferred onto the recording medium, and (ii) on the latent image retaining member using an intermediate transfer member. The toner image formed on the first transfer member can be first transferred onto the intermediate transfer member, and the toner image transferred onto the intermediate transfer member can be secondarily transferred onto the recording medium.
The toner of the present invention has good release characteristics and excellent transfer performance, and thus can be preferably used in an image forming method in which a toner image formed on a latent image holding member is transferred to a recording medium through an intermediate transfer member.
In an image forming method in which a toner image formed on a latent image retention member or an intermediate transfer member is transferred to a recording medium, a method of transferring a plurality of toner images formed on the latent image retention member or an intermediate transfer member to a recording medium at once. It may be desirable to use.
The toner of the present invention has excellent agglomeration-free properties and uniform charging properties. Therefore, a fine latent image can be faithfully reproduced, and a digital latent image can be developed beautifully. In particular, since excellent reproduction of the highlight area and reproducibility of minute color difference can be realized in the full color image, the texture of the material is sufficient, soft, and a vivid and pictorial full color image can be formed. Therefore, beautiful graphic images and line character images can be obtained, and the toner of the present invention can be suitably used in digital full-color copiers or printers.
The image forming method in which multiple toners are simultaneously transferred to the recording medium through the intermediate transfer member is described below with reference to FIG.
The surface of the photosensitive drum 3 which is a latent image holding member has surface potential by the charging roller 2 which rotates while contacting the photosensitive drum 3, and the electrostatic latent image is formed by the exposure means 1. The electrostatic latent image is developed sequentially by the first developer 4, the second developer 5, the third developer 6 and the fourth developer 7 to form a corresponding toner image. The toner image thus formed is multiplexed onto the intermediate transfer member 11 for each color to form multiple toner images.
As the intermediate transfer member 11, a drum member is used and a holding member is fixed on the outer circumference, or a substrate and an elastic layer in which carbon black, zinc oxide, tin oxide, silicon carbide or titanium oxide is well dispersed thereon (e.g., For example, a member provided with a conductivity providing member such as nitrile-butadiene rubber) can be used. Belt-shaped intermediate transfer members can also be used. The intermediate transfer member is preferably composed of an elastic layer having a hardness of 10 to 50 degrees (JIS K-6301), or in the case of a transfer belt, such hardness in a transfer region in which a toner image is transferred to a transfer medium (recording medium). It is composed of a support member having an elastic layer having a.
In order to transfer the toner image from the photosensitive drum 3 to the intermediate transfer member 11, a bias is applied from the power supply 13 to the core metal 9 of the intermediate transfer member 11 to form a transfer current, and the toner image is formed. Is transferred. Corona discharge, or roller charging from the back of the retaining member or belt may be used.
Multiple toner images on the intermediate transfer member 11 are transferred to the recording medium S at one time by the transfer charger 114. As the transfer charger, a corona charger or a contact electrostatic transfer means using a transfer roller or transfer belt can be used.
The toner image transferred onto the recording medium by any of the above methods is fixed to the recording medium by heat and / or pressure in the fixing step.
In the present invention, the transfer residual toner present in the latent image retaining member without being transferred in the transfer step includes (i) a cleaning method before development in which the cleaning member contacts the surface of the latent image retaining member to remove and collect the transfer residual toner; and (ii) The developing device may be collected by any of the development simultaneous cleaning methods in which the transfer residual toner is collected at the same time as the developing. In order to reduce the size of the entire image forming apparatus and to prolong the life of the latent image holding member, the development simultaneous cleaning method is preferable.
In the development simultaneous cleaning system, the development zone, the transfer zone and the charging zone are arranged in this order according to the moving direction of the latent image retention member surface, and the system has no cleaning member for removing the transfer residual toner present on the surface of the latent image retention member. In other cases, however, it is provided between the transfer zone and the charge zone and between the development zone and the development zone in contact with the surface of the latent image retention member.
The image forming method using the development simultaneous cleaning system is described as one embodiment of the inverse phenomenon in which the charge polarity of the toner is set equal to the charge polarity of the electrostatic latent image of the latent image retention member performing the development. When a negatively charged photosensitive drum and a negatively charged toner are used, the visualized image is transferred to the transfer medium by the bipolar transfer member in the transfer step, and the charge polarity of the transfer residual toner is in the form of the transfer medium (thickness, resistance and dielectric constant difference). And from positive to negative depending on the image area. However, the negative electrode charging member used for charging the negatively chargeable photosensitive member can uniformly negatively adjust the charge polarity even when the polarity of the transfer residual toner along with the polarity of the photosensitive drum surface moves to both sides in the transfer step. Therefore, even when the toner particles uniformly negatively charged at the same time as the development are present on the photosensitive drum surface, if the reverse developing method is used as the developing method, the negatively charged transfer residual toner remains in the roster potential region of the toner to be developed. do. In the dark potential region of the toner that should not be developed by the toner, the toner is dragged toward the developer carrying member in association with the developing electric field and the toner does not remain in the negative photosensitive drum.
Fig. 1 schematically shows an image forming apparatus capable of performing the image forming method of the present invention.
The main body of the image forming apparatus is provided in parallel with the first image forming unit Pa, the second image forming unit Pb, the third image forming unit Pc, and the fourth image forming unit Pb, and images having different colors each have latent image formation and development. And on the transfer medium by a process of transfer.
Each image forming unit provided side by side in the image forming apparatus is configured as described below, for example, the first image forming unit Pa.
The first image forming unit Pa has an electrophotographic photosensitive drum 61a having a diameter of 30 mm as a latent image holding member. This photosensitive drum 61a rotates in the direction of arrow a. Reference numeral 62a denotes a first charger which is a charging means, and a magnetic brush charger is used that includes a sleeve having a diameter of 16 mm in which magnetic particles are transported in contact with the photosensitive drum 61a. Reference numeral 67a denotes an exposure apparatus which is a latent image forming means for forming an electrostatic latent image on the photosensitive drum 61a whose surface is uniformly charged by the first charger 62a. Reference numeral 63a denotes a developing device as a developing means for forming an electrostatic latent image held in the photosensitive drum 61a to form a color toner image, which holds color toner. Reference numeral 64a denotes a transfer blade as a transfer means for transferring the color toner image formed on the surface of the photosensitive drum 61a to the surface of the transfer medium conveyed by the belt-shaped transfer medium carrying member 68. Such a transfer blade 64a is in contact with the rear surface of the transfer medium carrying member 68 and can apply a transfer bias.
In this first image forming unit Pa, the photosensitive member of the photosensitive drum 61a is first uniformly charged by the first charger 62a, and then an electrostatic latent image is formed on the photosensitive member by the exposure means 67a. do. The electrostatic latent image is developed by the developing unit 63a using color toner. The toner image thus formed by the development is in contact with the rear surface of the belt-shaped transfer medium carrying member 68 which carries and conveys the transfer medium in the first transfer zone (a position where the photosensitive member and the transfer medium abut each other). Is applied to the surface of the transfer medium by applying a transfer bias from the transfer medium.
This first image forming unit Pa does not include any cleaning means for removing the transfer residual toner on the surface of the photosensitive drum, but in other cases a development zone between the transfer zone and the charging zone and in contact with the surface of the charging zone and the photosensitive drum. Is provided between. Instead, a developing simultaneous cleaning system is used in which the developer collects the transfer residual toner present on the photosensitive drum and cleans the drum surface at the same time as the developing.
In this image forming apparatus, the second image forming unit Pb, the third image forming unit Pc, and the fourth image forming unit Pb, which are configured in the same manner as the first image forming unit Pa but differ in the color toner retained in the developing unit, are provided side by side. For example, yellow toner is used for the first image forming unit Pa, magenta toner is used for the second forming unit Pb, cyan toner is used for the third forming unit Pc, and black toner is used for the fourth image forming unit Pd, Each color toner is successively transferred to a transfer medium in the transfer band of each image forming unit. In this process, each color toner overlaps with registration on the same transfer medium in one movement of the transfer medium. After the transfer is completed, the transfer medium is separated from the surface of the transfer medium conveying member 68 by the separating charger 69, and then transferred to the fixing unit 70 by a conveying means such as a conveying belt, where the final color image is obtained. It is formed by only one settling.
The fixing unit 70 has a pair of 40 mm diameter fixing rollers 71 and 30 mm diameter pressing rollers 72. The fixing roller 71 has heating means 75 and 76. Reference numeral 73 denotes a web for removing any stain on the fixing roller.
An unfixed color toner image transferred onto the transfer medium passes through a press contact between the fixing roller 71 and the pressure roller 72, and as a result is fixed on the transfer medium under the action of heat and pressure.
In the apparatus shown in FIG. 1, the transfer medium carrying member 68 is an endless belt-like member. Such a belt-like member is moved in the direction of arrow e by the drive roller 80. Reference numeral 79 denotes a transfer belt cleaning device, 81 a belt subsequent roller, and 82 a belt charge remover. Reference numeral 83 denotes a pair of resist rollers for transferring the transfer medium held in the transfer medium holder to the transfer medium carrying member 68.
The transfer blade in contact with the back side of the transfer medium carrying member as the transfer means may be replaced by contact transfer means in contact with the back side of the transfer medium carrying member and capable of applying a transfer bias directly as exemplified by the roller-type transfer roller.
The contact transfer means may also be replaced by non-contact transfer means for performing transfer by applying a transfer bias from a corona charger provided not to be in contact with the rear surface of the transfer medium carrying member as is conventionally used.
However, in view of the advantage that the amount of ozone generated when a transfer bias is applied can be controlled, it is more preferable to use contact transfer means.
An image forming method in which toner images of different colors are each formed in a plurality of image forming portions, and these are transferred while being sequentially superimposed on the same transfer medium will be described with reference to FIG.
In this method, the first, second, third and fourth image forming portions 29a, 29b, 29c and 29d are aligned, and the image forming portions are exclusively used in the latent image holding member, namely the photosensitive drums 19a, 19b, 19c and 19d), respectively.
The photosensitive drums 19a to 19d each have latent image forming means 23a, 23b, 23c and 23d, developing means 17a, 17b, 17c and 17d, transfer discharge means 24a, 24b, 24c and 24d on its outer periphery, And cleaning means 18a, 18b, 18c and 18d are supplied.
Under such conditions, first, for example, a yellow component color latent image is formed on the photosensitive drum 19a of the first image forming portion 29a by the latent image forming means 23a. The latent image is converted into a visible image (toner image) by a developer having yellow toner in the developing means 17a, and the toner image is transferred to the transfer medium S (recording medium) by the transfer means 24a.
As the yellow toner image is transferred to the transfer medium S as described above, in the second image forming portion 29b, a magenta component color latent image is formed on the photosensitive drum 19b, and then magenta on the developing means 17b. The developer having the toner is used to convert to a visible image (toner image). When the transfer medium S on which transfer is completed in the first image forming portion 29a is transferred to the transfer means 24b, such visible images (magenta toner images) are superimposed and moved to a predetermined position of the transfer medium S. Is transferred.
Then, in the same manner as described above, cyan and black color toner images are formed in the third and fourth image forming portions 29c and 29d, respectively, and cyan and black color toner images are superimposed on the same transfer medium S. It is transferred. Upon completion of this image forming process, the transfer medium S is transferred to the fixing unit 22, and the toner image on the transfer medium S is fixed. Thereby, a multicolor image is obtained on the transfer medium S. FIG. Each photosensitive drum 19a, 19b, 19c, and 19d having been transferred is cleaned by cleaning means 18a, 18b, 18c, and 18d, respectively, to remove residual toner and to provide for subsequent latent image formation. do.
In the image forming apparatus, the conveyance belt 25 is used to convey the recording medium and the transfer medium S. FIG. As shown in Fig. 3, the transfer medium S is transferred from right to left, and during this transfer process, respective transfer means 24a, 24b, 24c and 24d of the image forming portions 29a, 29b, 29c and 29d, respectively. Pass).
In such an image forming method, as a transfer means for transferring a transfer medium, a transfer belt made of a mesh made of testosterone fibers and a thin film made of polyethylene terephthalate resin, polyimide resin or urethane resin in view of ease of operation and durability. Transfer belts made of dielectric sheets are used.
After the transfer medium S passes through the fourth image forming portion 29d, an AC voltage is applied to the charge remover 20, and as a result, the transfer medium S is decharged and separated from the belt 68. Thereafter, the toner image is transferred to the fixing unit 22 where it is fixed, and finally discharged through the paper discharge port 26.
In such an image forming method, each independent latent image holding member is supplied to the image forming portion, and the transfer medium can be configured to be sequentially transferred to the transfer zone of each latent image holding member by a belt-shaped transfer means.
Alternatively, in such an image forming method, a latent image holding member common to each image forming portion may be provided, and the transfer medium is transferred by the drum-type transfer means so as to accommodate toner images of each color. It may be configured to be repeatedly transported in the band.
However, since the transfer belt has a high volume resistance, the transfer belt continues to increase the charge amount when the transfer is repeated several times as in the case of the color image forming apparatus. Therefore, uniform transfer cannot be maintained unless the transfer current increases sequentially at every transfer.
The toner of the present invention has excellent transfer performance so that even when charging of the charging means increases at every transfer repetition, the toner transfer performance at every transfer can be made uniform under the same transfer current, so that a very good quality image can be obtained. .
An image forming method for forming a full color image according to another embodiment will be further described with reference to FIG. 4.
The electrostatic latent image formed on the photosensitive drum 33 by suitable means has a first color toner and carrier, which is held in the developing unit 36 serving as the developing means, attached to the rotating developing unit 39 rotating in the direction of the arrow. It is visualized by a two-component developer. The color toner image (first color) thus formed on the photosensitive drum 33 is transferred by the transfer charger 44 to the transfer medium, the recording medium S held by the transfer drum 48 by the gripper 47. do.
A transfer charger 44, a corona charger or a contact transfer charger is used. When the corona charger is used in the transfer charger 44, a voltage of -10 kV to +10 kV is applied and the transfer current is set to -500 µA to + 500 µA. A retaining member is provided on the outer circumference of the transfer drum 48. Such a retaining member is formed of a film-like dielectric sheet such as a polyvinylidene fluoride resin film or a polyethylene terephthalate film. For example, a sheet having a thickness of 100 µm to 200 µm and a sheet having a volume resistance of 10 ¹² to 10 ¹⁴ Ω · cm are used.
Subsequently, in the case of the second collar, the rotation developing unit is rotated until the developing unit 35 faces the photosensitive drum 33. Then, the second color latent image is developed by the two-component developer having the second color toner and carrier held in the developing unit 35, and the color toner image thus formed is also the same as the transfer medium, recording medium (S) described above. ) Are overlaid and transferred.
Similar actions are repeated for the third and fourth collars. That is, the transfer drum 48 is rotated a predetermined number of times while the transfer medium and the recording medium S are fixed and held so that the toner image corresponding to the number of the predetermined colors is multiplely transferred onto the recording medium. The transfer current for electrostatic transfer is preferably increased in the order of the first collar, the second collar, the third collar and the fourth collar so that the toner remaining on the photosensitive drum after transfer can be reduced.
On the other hand, a high transfer current is undesirable because the image to be transferred may be blurred. However, the toner of the present invention has better transfer performance, so that the second, third and fourth color images to be multiplexed can be reliably transferred. Thus, all color images are neatly formed, and a multicolor image of vivid color tone can be obtained. Also, in full color images, excellent images with excellent color reproducibility can be obtained. Moreover, since the transfer current no longer needs to be so large, image blurring in the transfer step can occur less. When the recording medium S is separated from the transfer drum 48, electric charges are removed by the separating charger 45, and when the transfer current is large, the recording medium S may be electrostatically severely attracted to the transfer drum. And the transfer medium cannot be separated unless the current increases further at the same time as the separation. If the current increases further, such a current has a polarity inverse to the polarity of the transfer current, so that the toner image may be blurred, or the toner may scatter from the transfer medium and contaminate the inside of the image forming apparatus. Since the toner of the present invention can be easily transferred, the transfer medium can be easily separated without increasing the separation current, so that image blur and toner scattering simultaneously with separation can be prevented. Therefore, the toner of the present invention can be particularly preferably used in an image forming method for forming a multicolor image or a full color image including multiple transfer steps.
The recording medium S on which multiple transfers have been completed is separated from the transfer drum 48 by a separating charger 45. Subsequently, the toner image retained thereon is fixed by a heat press roller fixing unit 3 having a web impregnated with silicone oil, and at the time of fixing, the additive color is mixed to form a full color copy image.
The replenishment toner supplied to the developing units 34 to 37 is transferred in a predetermined amount from the replenishment hopper provided for each color toner to the toner replenishing cylinder provided in the center of the rotary developing unit via the toner conveying cable in accordance with the replenishment signal, and therefrom. It is supplied to each developing unit.
The multi-development batch transfer method will be described with reference to FIG. 5 which is an example of the full-color image forming apparatus.
The electrostatic latent image formed on the photosensitive drum 103 by the charging unit 102 and the exposure means 101 using the laser light is subjected to the development sequentially performed by using the toner by the developing units 104, 105, 106 and 107. Visualized by In the developing process, non-contact developing is preferably used. In the non-contact development, the developer layer formed in the developer does not rub against the surface of the photosensitive drum 103 so that the development can be performed in the second and subsequent development steps without blurring the image formed in the preceding development step. . In the order of development, in the case of multicolor, the latent image may be developed first with a color of higher brightness and saturation, preferably other than black. In the case of a full color, the latent image can be developed preferably in the order of yellow, then magenta or cyan, followed by magenta or cyan residues, finally black.
The toner image for the multicolor image or the full color image formed on the photosensitive drum 103 is transferred to the transfer medium and the recording medium S by the transfer charger 109. In the transfer step, electrostatic transfer is preferably used when corona discharge transfer or contact transfer is used. In the former corona discharge transfer method, a transfer charger 109 for generating a corona discharge is provided on the opposite side of a toner image, and a transfer medium recording medium S is inserted therebetween, and the corona discharge acts on the rear side of the recording medium. The toner image is electrostatically transferred. The latter contact transfer method causes the transfer roller or transfer belt to contact the photosensitive drum 103 and then applies an bias to the roller or by electrostatic charging from the back side of the belt with the transfer medium recording medium S inserted therebetween. The toner image is transferred. By such electrostatic transfer, the multicolor toner image held in the photosensitive drum 103 is simultaneously transferred to the transfer medium and the recording medium S. FIG. Since the toner transferred in such a batch transfer system is a large amount, the toner may remain in a large amount after the transfer, resulting in uneven transfer, and color unevenness in a full-color image.
However, the toner of the present invention has excellent transfer performance so that any color image of a multicolor image can be neatly formed. In full color images, excellent images with excellent color reproducibility can be obtained. Moreover, even at a low current, the toner can be transferred with excellent efficiency, so that image blur can be prevented from occurring. Moreover, since the recording medium can be easily separated, any toner scattering can also be prevented from occurring. In addition, excellent transfer performance can be realized in the contact transfer means due to the excellent release property. Therefore, the toner of the present invention can be preferably used also for an image forming method having multiple image batch transfer steps.
The recording medium S on which the multicolor toner image is transferred at one time is separated from the photosensitive drum 103, and then fixed by the heating roller fixing unit 112, as a result of which a multicolor image is formed.
As the developing device of the image forming apparatus shown in Figs. 1 to 5, the two-component developing device shown in Fig. 6 can be used, in which the development is performed using the two-component developer of the present invention.
As shown in FIG. 6, the developing device 133 used to develop the electrostatic latent image formed on the photosensitive drum 120 serving as the latent image holding member includes a developing container 126, the inside of which is partition wall 127. Is divided into a developing chamber (first chamber) R1 and a stirring chamber (second chamber) R2. At the top of the stirring chamber R2, the toner storage chamber R3 is formed on the other side of the partition wall 127. The developer 129 is held in the developing chamber R1 and the stirring chamber R2, and the replenishing toner (nonmagnetic toner) 128 is held in the toner storage chamber R3. A supply port 130 is provided in the toner storage chamber R3 so that the supply toner 128 flows out and is supplied in an amount corresponding to the toner consumed into the stirring chamber R2 through the supply port 130.
The feed screw 123 is provided inside the developing chamber R1. As the feed screw 123 rotates, the developer 129 held in the developing chamber R1 is transferred in the longitudinal direction of the developing sleeve 121. Similarly, the conveying screw 124 is provided in the stirring chamber R2, and the toner dropped from the supply port 130 to the stirring chamber R2 as the conveying screw 124 rotates is the end of the developing sleeve 121. Is conveyed in the direction.
The developer 129 is a two-component developer containing a nonmagnetic toner 129a and a magnetic carrier 129b.
The developing container 126 is provided with an opening at a portion proximate to the photosensitive drum 120, the developing sleeve 121 protrudes out from the opening, and a gap is formed between the developing sleeve 121 and the photosensitive drum 120. The developing sleeve 121 formed from the nonmagnetic material is provided with bias applying means (not shown in the figure) for applying a bias voltage during development.
The magnet roller acting as a magnetic field generating means fixed inside the developing sleeve 121, i.e., the magnet 122, has the developing magnetic pole N, the magnetic pole S located below it, and the magnetic poles N, S for conveying the developer 129 and Contains S The magnet 122 is provided to the developing sleeve 121 in such a manner that the developing magnetic pole S faces the photosensitive drum 120. The developing magnetic pole S forms a magnetic field adjacent to the developing zone defined between the developing sleeve 121 and the photosensitive drum 120, and a magnetic brush is formed by the magnetic field.
Under the developing sleeve 121, a nonmagnetic blade 125 made of a nonmagnetic material such as aluminum or SUS316 stainless steel is provided to adjust the layer thickness of the developer 129 on the developing sleeve 121. The distance between the end of the nonmagnetic blade 125 serving as the adjusting member and the surface of the developing sleeve 121 is 300 to 1,000 mu m, preferably 400 to 900 mu m. If the distance is less than 300 μm, the magnetic carrier tends to be trapped therebetween to make the developer layer non-uniform, and also the developer necessary to perform good development cannot be applied onto the sleeve, and the density and the non-uniformity are high. The problem may arise that only an image is obtained. In order to prevent uneven coating (called blade clogs) by insoluble particles contained in the developer, the distance is preferably 400 μm or more. When the thickness exceeds 1,000 μm, the amount of the developer coated on the developing sleeve 121 is increased, so that desirable adjustment of the developer layer thickness is not realized, and a problem that the magnetic carrier particles are attached to the photosensitive drum 120 in a large amount. Also, the circulation of the developer and the control of the developer by the non-magnetic blade 125 may become inefficient with respect to the developer regulation, so that the blur tends to be caused by the lack of triboelectricity of the toner. have.
Even when the developing sleeve 121 rotates in the direction of the arrow, such a layer of magnetic carrier particles is slower because it is further separated from the sleeve surface according to the balance between the binding force by magnetic and gravity forces and the conveying force for conveying the sleeve 121. Move. Of course some particles fall under the influence of gravity.
Therefore, the positions where the magnetic poles N and N are arranged and the fluidity and magnetic properties of the magnetic carrier particles are appropriately selected so that the magnetic carrier particle layer is placed close to the sleeve and transferred toward the magnetic pole N to form a moving layer. In accordance with this movement of the magnetic carrier particles, the developing sleeve 121 is rotated, and the developer is transferred to the developing zone to act for development.
In the apparatus shown in FIG. 6, the charging means for charging the photosensitive drum 120 primarily comprises a magnetic brush unit in which magnetic particles 132 are magnetically coupled by a nonmagnetic conductive sleeve 131 having a magnetic roll therein. Electricity.
As described above, the toner of the present invention has a specific circularity distribution and has a specific weight average particle diameter. In addition, the external additive of the toner is formed by combining the inorganic fine powder (A) having a specific average particle length and the specific shape coefficient on the toner particles and the particles and the non-spherical inorganic fine powder (B) having the specific shape coefficient. By the toner of the present invention, finer latent image dots can be faithfully reproduced with good image quality, tolerate any mechanical stress inside the developer, and deterioration of the toner is suppressed.
Example
Examples of the present invention are shown below. The invention is not limited to the examples in any way. In the following, parts refer to parts by weight.
Example 1
450 parts of 0.1 M Na ₃ PO ₄ aqueous solution was introduced into 710 parts of ion-exchanged water, and then heated to 60 ° C., followed by stirring at 12,000 rpm using a Clear mixer (manufactured by M Technic KK). 68 parts of 1.0M CaCl ₂ aqueous solution was added to the obtained mixture in small portions to obtain an aqueous medium containing a calcium phosphate compound.
(Monomer)
Styrene Part 165
n-butyl acrylate 35part
(coloring agent)
C.I. Pigment Blue 15: 3 Part 15
The material was finely dispersed by a ball mill and then the following material was added. Using a TK-type homomixer (manufactured by Tokushu Kika Kogyo Co., Ltd.) heated to 60 ° C, the resulting mixture was uniformly dissolved and dispersed at 12,000 rpm. Subsequently, 10 parts of polymerization initiators 2,2'- azobis (2, 4- dimethylvaleronitrile) were dissolved, and the polymerizable monomer composition was obtained.
(Charge control agent)
Salicylic Acid Metal Compound Part 3
(Polar resin)
10 parts saturated polyester resin
(Release agent)
50 parts of ester wax (melting point: 70 DEG C)
The polymerizable monomer composition was introduced into the aqueous medium and then granulated by polymerizing the monomer composition by stirring at 60 ° C. in a nitrogen atmosphere for 10 minutes at 12,000 rpm using a clear mixer. Thereafter, the obtained granulation product was transferred to a reaction vessel, stirred with a paddle stirring blade while raising the temperature to 80 ° C, and a polymerization reaction was performed for 10 hours. After completion of the polymerization reaction, the residual monomer was evaporated under reduced pressure, the reaction system was cooled, and then, hydrochloric acid was added to dissolve the calcium phosphate, followed by filtration, washing with water and drying, and colored suspended particles having a sharp particle size distribution with a weight average particle size of 6.1 mu m. Toner particles).
100 parts of the toner particles thus obtained were treated with 10 parts of isobutyltrimethoxysilane in an aqueous medium and had anatase hydrophobic titanium oxide fine powder having a BET specific surface area of 100 m ² / g (1) (volume resistance: 7 x 10). ⁹ parts by weight) and 1.0 part of a non-spherical silica fine powder (1) having a BET specific surface area of 43 m ² / g were externally added to obtain a suspension polymerization cyan toner (1).
The fine silica powder (1) was subjected to an air classifier which surface-treated 100 parts of commercially available silica fine particles Aerosil # 50 (manufactured by Nippon Aerosil Co., Ltd.) with 10 parts of hexamethyldisilazane, and then adjusted the particle size distribution. It was the product obtained by collecting using a relatively coarse particle by classifying. From the 100,000-times magnified image taken by the transmission electron microscope (TEM) and the 30,000-times magnified image taken by the scanning electron microscope (SEM), the silica fine powder (1) was obtained by adding several primary particles having an average particle size of 40 m 탆. It was confirmed that it was formed particles.
The shape coefficient SF-1 of the fine titanium oxide powder 1 present in the toner particles of the suspension polymerization cyan toner 1 is 120, and the shape coefficient SF-1 of the fine silica powder 1 is 195.
From a 100,000-fold magnification of the suspension-polymerized cyan toner (1) taken by a scanning electron microscope, the titanium oxide fine powder (1) had an average length of 50 m µm, a length / width ratio of 1.1, and a 0.5 µm x 0.5 µm unit area. It was found that there were 25 particles per sugar. From the 30,000-fold magnification of the suspension-polymerized cyan toner 1 taken by a scanning electron microscope, the fine silica powder 1 had an average length of 168 m µm, a length / width ratio of 2.8, and 1.0 µm × 1.0 µm per unit area. 17 particles were found to be present. The particle form of the fine silica powder 1 confirmed from this enlarged photograph is shown in FIG.
The suspension-polymerized cyan toner 1 had a weight average particle diameter of 6.1 mu m as measured by a Coulter counter, an average circularity in the annular distribution as measured by a fluidized particle image analyzer, and was 0.983, and a toner having a circularity of less than 0.95. 11 number% of particles were contained.
The suspension polymerization cyan toner 1 and the following development carrier I were mixed at a toner concentration of 8% to prepare a two-component cyan developer 1 (apparent density: 1.45; compression: 12%).
The apparent density and the compressibility of the two-component cyan developer (1) are numerical values measured according to the following measuring methods.
Measurement of apparent density:
Using a powder tester, a 75 μm mesh sieve was vibrated at a vibration amplitude of 1 nm and the apparent density A was measured in the state where the particles passed.
Compression level measurement:
Using a powder tester, the tap density P was measured after 180 hours of vertical reciprocating motion to calculate the degree of compression of the two-component developer.
Compression degree = (P-A) / P x 100 (%)
In the formula, A represents the apparent density of the two-component developer, and P represents the tap density.
Preparation of Developing Carrier (I)
In aqueous medium, phenol / formaldehyde (50:50) monomers were mixed and dispersed. Thereafter, 600 parts of 0.25 μm magnetite particles and 400 parts of 0.6 μm hematite surface-treated with isopropoxytrisisoisoaroyl titanate based on the monomer weight were uniformly dispersed, and the monomer was polymerized while adding ammonia in an appropriate amount. To obtain a magnetic particle-containing spherical magnetic resin carrier core (average particle diameter: 33 mu m; saturated magnetization: 38 Am ² / kg).
20 parts of toluene, 20 parts of butanol, 20 parts of water and 40 parts of ice are charged into a four-necked flask, and 40 parts of a mixture of 15 mol of CH ₃ SiCl ₃ and 10 mol of (CH ₃ ) ₂ SiCl ₂ and a catalyst are added thereto with stirring. It was. After further stirring for 30 minutes, the condensation reaction was carried out at 60 ℃ for 1 hour. Thereafter, the siloxane was washed with water well, and then dissolved in a toluene / methyl ethyl ketone / butanol mixed solvent to obtain a silicone varnish having a solid content of 10%.
The silicon varnish thus obtained is represented by 2.0 parts of ion-exchanged water, 2.0 parts of a curing agent represented by the following formula (2), 1.0 part of an aminosilane coupling agent represented by the following formula (3), and the following formula (4) based on 100 parts of siloxane solid content 5.0 parts of the silane coupling agent are added at the same time to prepare a carrier coating solution.
(CH ₃ ) ₂ NC ₃ H ₆ -Si- (OCH ₃ ) ₃
nC ₃ H ₇ -Si- (OCH ₃ ) ₃
The carrier coating solution thus obtained was coated on 100 parts of the carrier core using a coater (SPIRACOATER, Okada Seiko K.K) so that the resin coating weight was 1 part, thereby obtaining a coated carrier I (developing carrier I).
Such a developing carrier I had a volume resistivity of 4 x 10 ¹³ Ω · cm and a coercive force of 55 ersted as measured by the following method.
Measurement of volume resistance:
The volume resistance was measured using the battery shown in FIG. More specifically, battery A is charged with a sample 143, and a lower electrode 141 and an upper electrode 142 are provided to contact the filled sample 143, and a 1,000 V DC voltage is applied across the electrode. At the same time, the current flowing through the ammeter was measured to measure the volume resistance. Reference numeral 144 denotes an insulating material. It was measured under the condition that the contact area S between the charged sample and the battery was 2 cm ² , the thickness d was 3 mm, and the upper electrode load was 15 kg.
Magnetic characteristic measurement:
A BHU-60 type magnetization measuring device (manufactured by Riken Sokutel Co.) was used as the device. About 1.0 g of sample was weighed for measurement, charged to a cell of diameter 7 mm and height 10 mm, and then installed in the apparatus. Gradually increasing the applied magnetic field was measured while changing up to 1,000 Ernst. Subsequently, the applied magnetic field was reduced and finally the hysteresis curve of the sample was obtained on the recording sheet. From this, saturation magnetization, residual magnetization and coercivity were measured.
The two-component developer 1 was placed in the developing unit 63a of the first image forming unit Pa of the image forming apparatus shown in Fig. 1, and the suspended polymerization cyan toner 1 was placed in the toner hopper 65a. Using a patch concentration detecting means (not shown), the toner concentration of the two-component developer 1 in the developing unit 63a was adjusted to be maintained at 7% to 9%. Suspension-polymerized cyan toner 1 is supplied from the toner hopper 65a to the developer 63a via the toner supply 66a, and the copy is made into cyan monochrome under the environment of 23 ° C / 65% RH and 30 ° C / 80% RH. It was performed continuously in 30,000 sheets.
The first image forming unit Pa of the image forming apparatus is composed of the following photosensitive member first used as the photosensitive drum 61a and the following magnetic brush charger first used as the primary charger 62a, The brush charger was rotated at a speed of 120% in the reverse direction with respect to the surface movement direction of the photosensitive drum 61a. The photosensitive drum 61a was primarily charged to -700V while applying a charging bias voltage formed by superimposing an AC voltage of 1 kHz and 1.2 kVpp on a DC current of -700V. Further, the first image forming unit Pa does not have any cleaning member for removing and collecting the transfer residual toner present on the surface of the photosensitive drum 61a, and in other cases between the transfer band and the charging band and the charging band and Provided between the development zones in contact with the surface of the photosensitive drum 61a, the transfer residual toner present on the surface of the photosensitive drum 61a after the transfer step is removed and collected simultaneously with the development by the magnetic brush of the two-component developer. It is configured to have a simultaneous cleaning system. Simultaneously with the developing in the developing unit 63a, the developing contrast was set at 250 V, and the fog prevention reverse contrast was developed at −150 V while applying the discontinuous AC voltage shown in FIG. 7 to the developing sleeve.
Photosensitive member first
The photosensitive member No. 1 was an OPC photosensitive member using an organic photoconductive material for negative charge. The following five functional layers were formed as the first to fifth layers on a 30 mm diameter aluminum cylinder.
The first layer is a layer of about 20 μm thick conductive particle dispersion resin provided to level out any defects on the aluminum cylinder and to prevent ripples caused by reflection of the laser exposure.
The second layer is a positive charge injection prevention layer (serving layer), and has a function to prevent the removal of the positive charges generated on the surface of the photosensitive member by charging the negative charge injected from the aluminum substrate, 6-66-610-12 nylon and An intermediate resistance layer of about 1 μm thickness that is adjusted to have a resistance of about 10 ⁶ Pa · cm using methoxymethylated nylon.
The third layer is a layer having a thickness of about 0.3 μm formed of a resin in which a diazo pigment is dispersed, and a charge generating layer that generates positive and negative charges upon laser exposure.
The fourth layer is formed of polycarbonate in which hydrazone particles are dispersed, and is a charge transfer layer which is a p-type semiconductor. Therefore, the negative charge generated on the photosensitive member surface by being charged cannot move through this layer, and only positive charges generated in the charge generating layer can be transferred to the photosensitive member surface.
The fifth layer is formed of a charge injection formed of SnO ₂ ultrafine particles and a photocurable acrylic resin in which tetrafluoroethylene resin particles having a particle size of about 0.25 μm are dispersed to extend the contact time between the photosensitive member and the charging member so as to be uniformly charged. Layer. Specifically, based on the weight of the resin, 160% by weight of anoxic low resistance SnO ₂ particles having a particle size of about 0.03 μm, and also 30% by weight of tetrafluoroethylene resin particles and 1.2% by weight of a dispersant are dispersed.
The volume resistance of the surface layer of the photosensitive member 1 thus obtained was as low as 6 × 10 ¹¹ Pa · cm as compared with the charge transport layer having 5 × 10 ¹⁵ Pa · cm.
Magnetic Brush Charger No. 1
5 parts of mgO, 8 parts of MnO, 4 parts of SrO and 83 parts of Fe ₂ O ₃ are each made into fine particles, granulated by adding water, mixing, and then calcining at 1,300 ° C, and then adjusting the particle size to obtain an average particle size of 28 A ferrite carrier core having a thickness of µm was obtained (saturated magnetization: 63 Am ² / kg. Coercivity: 55 ersted).
The carrier core was surface-treated with 10 parts of isopropoxytriisostearoyl titanate mixed in a mixed solvent of 99 parts of hexane and 1 part of water, so that the throughput was 0.1 part, thereby obtaining magnetic particles a. The weight loss upon heating was 0.1 part.
The volume resistance of the magnetic particles was found to be 3 × 10 ⁷ Pa · cm by measuring in the same manner as the volume resistance of the developing carrier.
The magnetic brush charger No. 1 is composed of a conductive nonmagnetic sleeve provided with a magnetic roll therein, the magnetic brush is formed by magnetically bonding the magnetic particles on its surface, and at the same time charging the magnetic roll to stop, The conductive nonmagnetic sleeve was fitted to rotate.
In the continuous copy test of the 30,000 sheets above, the solid uniformity of the initial stage image, the fog after 30,000 sheet duration, the endurance performance from the image density difference between the initial stage image and the image after 30,000 sheet duration, and the initial stage And transfer performance at 30,000 sheet durations. In addition, the environmental stability of the toner was evaluated according to the difference in the triboelectric charge amount of the toner between the low humidity environment (20 ° C./10% RH) and the high humidity environment (30 ° C./80% RH).
The results of the evaluation are shown in Table 3. The image density is stable, there is no problem with fog and transfer performance, and very good results were obtained.
Solid uniformity
Originals provided at five points with a circle of 20 mm in diameter and measured with a reflection density meter RD918 (manufactured by Macbeth Co.) were copied with an original image density of 1.5. The image density in the image area was measured with a reflection density meter RD918 to determine the difference between the maximum and minimum values.
Burn density
Originals provided with a circle having a diameter of 20 mm and having an image density of 1.5 when measured with a reflection density meter RD918 (manufactured by Macbeth Co.) were copied. Image density in the image area was measured with a reflection density meter RD918.
Fog
The average value (Dr) of the reflection density measured at ten points of the paper before image formation was subtracted from the worst value (Ds) of the reflection density measured at ten points of the non-image area (white background) after image formation. The value thus obtained (Dr-Ds) was regarded as the amount of fog.
Reflection density was measured using a reflectometer (REFLECTOMETER) model TC-6DS (manufactured by Tokyo Denshoku Co., Ltd.). An image having a fog amount of less than 2% was a good image substantially free of fog, and an image having a fog amount of more than 5% was a dull image having clear fog.
Transcription performance
Solid images were developed on the photosensitive drum and the machine was stopped during the transfer. Toner on the photosensitive drum was collected with Mylar tape and then fixed to the white background area of the transfer paper. The toner on the transfer sheet was also fixed with mylar tape. Transfer performance (transcription efficiency) is calculated as follows.
Transfer Performance (%) = (Macbeth Density on Warrior / Macbeth Density on Drum) x 100
Friction Charge of Toner:
The triboelectric charge amount of the toner was measured in the following manner with the triboelectric charge amount measurement unit shown in FIG.
First, about 0.5 to 1.5 g of the mixture prepared by mixing the measuring toner and the magnetic particles in a ratio of 1:19 (put into a polyethylene bottle in a 50 to 100 ml container and manually shaken for about 10 to 40 seconds) to the bottom 500 The mesh screen 53 was placed in a measuring container 52 made of the provided metal, and the container was covered with a plate 54 made of metal. The total weight of the measuring container 52 in this state was weighed and represented by W ₁ (g). Next, in the aspirator 51 (made of an insulating material at least in contact with the measuring container 52), air is sucked from the intake port 57, and the air volume control valve 56 is operated to vacuum The pressure represented by the indicator 55 was adjusted to be 250 mmAq. In this state, suction is preferably performed sufficiently for about 2 minutes to remove the toner by suction. The potential represented by the electrometer 59 at this stage is expressed by V (volts). In Fig. 8, reference numeral 58 denotes a capacitor, and its capacitance is expressed as C (mF). After the aspiration was completed the total weight of the measuring vessel was also weighed and expressed in W ₂ (g). The triboelectric charge Q (mC / kg) was calculated as indicated by the following expression.
Triboelectric charge amount of toner (mC / kg) = (C x V) / (W ₁ -W ₂ )
(Measured under the conditions of low humidity 20 ℃ / 10% RH and high humidity 30 ℃ / 80% RH)
As the magnetic particles used in the measurement, a carrier composed of a two-component developer blended with a toner was used.
Example 2
The silica fine powder (1) used was replaced with a fine silica powder (2) containing aggregated particles formed by combining several primary particles having a BET specific surface area of 40 m 2 / g and an average particle diameter of 60 m μm. In the same manner as in Example 1, a suspension polymerization cyan toner 2 having physical properties as shown in Table 2 was prepared.
Using the suspension-polymerized cyan toner 2, a two-component developer (2) (apparent density: 1.49, compressibility: 13%) was prepared in the same manner as in Example 1. In addition, evaluation was carried out in the same manner as in Example 1.
The results of the evaluation are shown in Table 3. Transfer performance was slightly lower after 30,000 endurances, but good results were obtained.
Comparative Example 1
100 parts of polyester resin obtained by condensation of propoxylated bisphenol, fumaric acid and trimellitic acid
Phthalocyanine Pigment Part 4
4 parts of aluminum compound of di-t-butylsalicylic acid
4 parts of low molecular weight polypropylene
The material was premixed using a Henschel mixer and then melt kneaded using a pair of screw extruder kneaders. After cooling, the kneaded product was ground using a hammer mill to form crude particles having a diameter of about 1 to 2 mm, which was then ground using an air jet mill. The thus-pulverized product was further classified to obtain a blue powder (toner particles) having a weight average particle diameter of 6.0 mu m, and titanium oxide fine powder (1) and fine silica powder (2) were externally added in the same manner as in Example 2 to give a table A pulverized cyan toner having physical properties as shown in 2 was obtained.
Using the spherical treated cyan toner 3, a two-component developer 3 (apparent density: 1.37, compressibility: 21%) was prepared in the same manner as in Example 1. In addition, evaluation was carried out in the same manner as in Example 1.
The results of the evaluation are shown in Table 3. Satisfactory results were not obtained in all of the transfer performance, fog and image density.
Example 3
100 parts of polyester resin obtained by condensation of propoxylated bisphenol, fumaric acid and trimellitic acid
Phthalocyanine Pigment Part 4
4 parts of aluminum compound of di-t-butylsalicylic acid
4 parts of low molecular weight polypropylene
The material was premixed using a Henschel mixer and then melt kneaded using a pair of screw extruder kneaders. After cooling, the kneaded product was ground using a hammer mill to form crude particles having a diameter of about 1 to 2 mm, and then ground using an air jet mill. The pulverized product thus obtained was further classified and then subjected to mechanical compression to spherical shape. Thus, a blue powder (toner particles) having a weight average particle diameter of 6.0 mu m was obtained, and titanium oxide fine powder (1) and fine silica powder (2) were externally added in the same manner as in Example 2 to have physical properties as shown in Table 2. Spherical treated cyan toner 4 was obtained.
Using the spherical treated cyan toner 4, a two-component developer (3) (apparent density: 1.41, compressibility: 19%) was prepared in the same manner as in Example 1. In addition, evaluation was carried out in the same manner as in Example 1.
The results of the evaluation are shown in Table 3. Transfer performance was slightly lower after 30,000 endurances, but good results were obtained.
Example 4
100 parts of polyester resin obtained by condensation of propoxylated bisphenol, fumaric acid and trimellitic acid
Phthalocyanine Pigment Part 4
4 parts of aluminum compound of di-t-butylsalicylic acid
4 parts of low molecular weight polypropylene
The material was premixed using a Henschel mixer and then melt kneaded using a pair of screw extruder kneaders. After cooling, the kneaded product was ground using a hammer mill to form crude particles having a diameter of about 1 to 2 mm, and then ground using an air jet mill. The pulverized product thus obtained was further classified and then subjected to mechanical compression to spherical shape. Thus, a blue powder (toner particles) having a weight average particle diameter of 6.0 mu m was obtained, and titanium oxide fine powder (1) and fine silica powder (2) were externally added in the same manner as in Example 2 to have physical properties as shown in Table 2. Spherical treated cyan toner 5 was obtained.
Using the spherical treated cyan toner 5, a two-component developer 5 (apparent density: 1.43, compressibility: 17%) was prepared in the same manner as in Example 1. In addition, evaluation was carried out in the same manner as in Example 1.
The results of the evaluation are shown in Table 3. Environmental stability was slightly lower, but good results were obtained.
Comparative Example 2
100 parts of polyester resin obtained by condensation of propoxylated bisphenol, fumaric acid and trimellitic acid
Phthalocyanine Pigment Part 4
4 parts of aluminum compound of di-t-butylsalicylic acid
4 parts of low molecular weight polypropylene
The material was premixed using a Henschel mixer and then melt kneaded using a pair of screw extruder kneaders. After cooling, the kneaded product was ground using a hammer mill to form crude particles having a diameter of about 1 to 2 mm, and then ground using an air jet mill. The pulverized product thus obtained was further classified and then treated in a hot water bath to give a spherical shape. Thus, a blue powder (toner particles) having a weight average particle diameter of 6.0 mu m was obtained, and titanium oxide fine powder (1) and fine silica powder (2) were externally added in the same manner as in Example 2 to have physical properties as shown in Table 2. Spherical treated cyan toner 6 was obtained.
Using the spherical treated cyan toner 6, a two-component developer 6 (apparent density: 1.89, compressibility: 9%) was prepared in the same manner as in Example 1. In addition, evaluation was carried out in the same manner as in Example 1.
The results of the evaluation are shown in Table 3. Both fog and burn density were unsatisfactory.
Comparative Example 3
As shown in Table 2 in the same manner as in Example 1, without using the silica fine powder (1) used, except that the titanium oxide fine powder (1) was externally added in an amount of 2 parts based on 100 parts of the toner particles. A suspension polymerization cyan toner 7 having physical properties was obtained.
Using the suspension-polymerized cyan toner 7, a two-component developer 7 (apparent density: 1.47, compressibility: 13%) was prepared in the same manner as in Example 1. In addition, evaluation was carried out in the same manner as in Example 1.
The results of the evaluation are shown in Table 3. Both transfer performance and image density were unsatisfactory.
Comparative Example 4
Toner particles were obtained in the same manner as in Example 1, except that calcium phosphate was formed by adding 0.1 M Na ₃ PO ₄ aqueous solution and 1.0 M CaCl ₂ aqueous solution while maintaining the rotation speed of the clear mixer at 6,000 rpm. As a result, colored suspended particles having a weight average particle diameter of 7.1 μm were obtained with a broad particle size distribution. The particles were classified to obtain colored suspended particles (toner particles) having a weight average particle diameter of 6.5 mu m with a sharp particle size distribution. A fine titanium oxide powder (1) and a fine silica powder (2) were added from the outside in the same manner as in Example 2 to give a table A suspension polymerization cyan toner 8 having physical properties as shown in 2 was obtained.
Using the suspension-polymerized cyan toner 8, a two-component developer 8 (apparent density: 1.40, compressibility: 21%) was prepared in the same manner as in Example 1. In addition, evaluation was carried out in the same manner as in Example 1.
The results of the evaluation are shown in Table 3. Similar results to those of Comparative Example 1 were obtained. This is presumably due to the different toner production method, but substantially due to the same circularity distribution of the toner.
Example 5
Anatase-type titanium oxide fine powder (2), in which the used titanium oxide fine powder (1) was treated with 10 parts of dimethylsilicone oil of 50 centipoise by drying treatment using a Henschel mixer (volume resistance: 2 x 10 ¹⁰ Pa.cm, BET A suspension polymerization cyan toner 9 having physical properties as shown in Table 2 was prepared in the same manner as in Example 2, except that the specific surface area: 92 m 2 / g).
Using the suspension-polymerized cyan toner 9, a two-component developer 9 (apparent density: 1.43, compressibility: 14%) was prepared in the same manner as in Example 1. In addition, evaluation was carried out in the same manner as in Example 1.
The results of the evaluation are shown in Table 3. Compared with Example 2, the solid image density was slightly nonuniform, presumably due to the small shape coefficient SF-1 of the fine titanium oxide powder, but a good result was obtained.
Comparative Example 5
The fine titanium oxide powder (1) used was treated with 10 parts of BET specific surface area, 10 parts of hexamethyldisilazane and 10 parts of dimethylsilicone oil of 50 centipoise, and combined with several primary particles having an average particle diameter of 70 m㎛. A suspension polymerization cyan toner 10 having physical properties as shown in Table 2 was prepared in the same manner as in Example 1, except that the titanium oxide fine powder (3) containing the formed aggregated particles was replaced.
Using the suspension-polymerized cyan toner 10, a two-component developer 10 (apparent density: 1.40, compressibility: 21%) was prepared in the same manner as in Example 1. In addition, evaluation was carried out in the same manner as in Example 1.
The results of the evaluation are shown in Table 3. Compared with Example 3, both image density and fog seem unsatisfactory, probably due to the small shape factor SF-1 of the titanium oxide fine powder.
Example 6
Suspension having the physical properties as shown in Table 2 in the same manner as in Example 1, except that the amount of the external additive used was changed to 0.02 parts for the titanium oxide fine powder (1) and 1.0 part for the fine silica powder (1). A polymerized cyan toner 11 was prepared.
Using the suspension-polymerized cyan toner 11, a two-component developer 11 (apparent density: 1.40, compressibility: 22%) was prepared in the same manner as in Example 1. In addition, evaluation was carried out in the same manner as in Example 1.
The results of the evaluation are shown in Table 3. Environmental stability, fog, and image density were all low, but with no problem in actual use.
Example 7
Suspension having the physical properties as shown in Table 2 in the same manner as in Example 1, except that the amount of the external additive used was changed to 1.0 part with respect to the titanium oxide fine powder (1) and 2.0 part with respect to the fine silica powder (1). A polymerized cyan toner 12 was prepared.
Using the suspension-polymerized cyan toner 12, a two-component developer 12 (apparent density: 1.49, compressibility: 13%) was prepared in the same manner as in Example 1. In addition, evaluation was carried out in the same manner as in Example 1.
The results of the evaluation are shown in Table 3. Environmental stability and fog were slightly lower, but good results were obtained.
Example 8
The same as in Example 1 except that the titanium oxide fine powder (1) used was replaced with the fine silica powder (4) having a controlled particle size distribution by changing the classification conditions of the fine silica powder (1) to collect relatively fine particles. In a manner, a suspension polymerization cyan toner 13 having physical properties as shown in Table 2 was prepared.
Using the suspension-polymerized cyan toner 13, a two-component developer 13 (apparent density: 1.52, compressibility: 17%) was prepared in the same manner as in Example 1. In addition, evaluation was carried out in the same manner as in Example 1.
The results of the evaluation are shown in Table 3. Some fog occurred but good results were obtained.
Example 9
Except for replacing the fine titanium oxide powder (1) with the fine silica powder (5) having a controlled particle size distribution by changing the classification conditions of the fine silica powder (1) so that only crude particles can be collected by repeating the classification several times. Prepared suspension polymerized cyan toner 14 having physical properties as shown in Table 2 in the same manner as in Example 1.
Using the suspension-polymerized cyan toner 14, a two-component developer 14 (apparent density: 1.41, compressibility: 12%) was prepared in the same manner as in Example 1. In addition, evaluation was carried out in the same manner as in Example 1.
The results of the evaluation are shown in Table 3. Although the solid image density was slightly lower and the transfer performance was slightly lower, good results were obtained.
Comparative Example 6
Except for using the titanium oxide fine powder (1) and only adding the fine silica powder (1) externally in an amount of 2 parts based on 100 parts of toner particles, it has the physical properties as shown in Table 2 in the same manner as in Example 1 A suspension polymerization cyan toner 15 was prepared.
Using the suspension-polymerized cyan toner 15, a two-component developer 15 (apparent density: 1.41, compressibility: 12%) was prepared in the same manner as in Example 1. In addition, evaluation was carried out in the same manner as in Example 1.
The results of the evaluation are shown in Table 3. Fog, image density and environmental stability were all unsatisfactory.
Example 10
A two-component developer 16 (apparent density: 1.88, compressibility: 11%) was prepared in the same manner as in Example 1 except that the developing carrier used was replaced with the following developing carrier II. In addition, evaluation was carried out in the same manner as in Example 1. As a result, fog occurred slightly more but good results were obtained.
This is probably because the carrier material turned ferrite and the mixing performance of the replenished toner was slightly lower due to its gravity.
Preparation of Developing Carrier II
After 8 parts of mgO, 5 parts of MnO and 87 parts of Fe ₂ O ₃ are respectively made into fine particles having a particle diameter of 0.1 μm or less, water is added and mixed uniformly, and the obtained mixture is spray dried to an average particle diameter of 35 μm, It was calcined at 1,200 ° C. and then granulated by removing the crude powder and fine powder to obtain a ferrite carrier core. The ferrite carrier core thus obtained was used in place of the magnetic particle inclusion spherical magnetic resin carrier core used in the preparation of the developing carrier I, and was surface coated in the same manner as the preparation of the developing carrier I. Thus, a developer carrier II having a volume resistivity of 2 x 10 ¹² Pa.cm, a saturation magnetization of 37 Am 2 / kg, and a coercive force of 5 ersteds was obtained.
Example 11
A two-component developer 17 (apparent density: 1.51, compressibility: 14%) was prepared in the same manner as in Example 1 except that the developing carrier used was replaced with the following developing carrier III. In addition, evaluation was carried out in the same manner as in Example 1. As a result, the solid image uniformity was slightly lower in 30,000 sheets, but there was no problem in actual use. This is probably because the development carrier is too magnetic to slightly damage the toner in the development zone, thereby affecting the developing power.
Preparation of Developing Carrier III
The development carrier III was prepared in the same manner as the preparation of the development carrier I, except that the amount of magnetite particles used was changed from 600 parts to 100 parts.
The developer carrier III thus obtained had a volume resistivity of 8 × 10 ¹¹ Pa · cm, a saturation magnetization of 65 Am 2 / kg, and a coercive force of 78 Ersted.
Example 12
Example 2 was repeated except that the developing sleeve was rotated in the same direction as the photosensitive drum. As a result, the solid image density was slightly nonuniform, but good results were obtained.
This is probably because the change in the rotation of the developing sleeve makes it difficult to balance the peeling of the developer after development and coating the surface with freshly prepared developer causes some unstable control of the toner concentration.
Example 13
Used C.I. Pigment Blue 15: 3 to C.I. Suspension polymerized yellow toner 16, suspension polymerized magenta toner 17 and suspension polymerized black in the same manner as in suspension polymerized cyan toner 1 of Example 1, except that pigment yellow 93, quinacridone pigment and carbon black are respectively replaced. Toner 18 was prepared.
Using the suspension polymerization yellow toner 16, suspension polymerization magenta toner 17 and suspension polymerization black toner 18, the two-component yellow developer 18, the two-component magenta developer 19 and the two-component black developer 20 Were each prepared in the same manner as in Example 2.
A four-color two-component developer composed of the three-component two-component developer and the two-component developer (1) used in Example 1 was used in the image forming apparatus shown in Fig. 1 to not use any cleaning unit. Toner images were formed in the order of yellow, magenta, and cyan and black. The toner images were sequentially multiplexed onto a transfer medium and a recording medium to form a full color image continuously on 30,000 sheets. As a result, the image density only slightly changed, and a good result was obtained without any fog.
Synthesis Example 1
Styrene 125 parts
Methyl methacrylate 35 parts
40 parts n-butyl acrylate
Copper Phthalocyanine Pigment Part 14
Di-t-butyl salicylate aluminum compound 3 parts
10 parts saturated polyester (acid value: 10, peak molecular weight: 9,100)
Ester wax (Mw: 450, Mn: 400, Mw / Mn: 1.13, melting point: 68 ° C, viscosity: 6.1 mPas, Vickers hardness: 1.2, SP value: 8.3) 40 parts
The material thus prepared was heated to 60 ° C., then dissolved uniformly and dispersed at 10,000 rpm using a TK-type homomixer (manufactured by Tokushu Kika Kogyo Co., Ltd.). 10 parts of polymerization initiators 2,2'- azobis (2,4-dimethylvaleronitrile) were dissolved in the mixture thus obtained. Thus, a polymerizable monomer composition was prepared.
Separately, 450 parts of 0.1 M Na ₃ PO ₄ aqueous solution was injected into 710 g of ion-exchanged water, and then heated to 60 ° C., followed by stirring at 1,300 rpm using a TK homomixer (manufactured by Tokushu Kika Kogyo Co., Ltd.). It was. 68 parts of 1.0 M CaCl ₂ aqueous solution was added to the resulting mixture in small portions to obtain an aqueous medium containing Ca ₃ (PO ₄ ) ₂ .
The polymerizable monomer composition was introduced into the aqueous medium, followed by additional 2 parts of polyethylene, and then granulated the polymerizable monomer composition by stirring for 20 minutes at 12,000 rpm using a clear mixer at 60 ° C. under a nitrogen atmosphere. Thereafter, the aqueous medium was stirred with a paddle stirring blade while raising its temperature to 80 ° C., and the polymerization reaction was carried out for 8 hours.
After the polymerization reaction was completed, the reaction system was cooled and hydrochloric acid was added to dissolve potassium phosphate, then filtered, washed with water and dried to obtain polymerized particles (polymerized toner particles) A. The shape coefficient SF-1 of the polymerized toner particle A was 115.
Synthesis Example 2
Styrene Part 170
30 parts 2-ethylhexyl acrylate
Quinacridone Pigment Part 15
Di-t-butyl salicylate chromium compound 3 parts
10 parts saturated polyester (acid value: 10, peak molecular weight: 9,100)
Ester wax (Mw: 450, Mn: 400, Mw / Mn: 1.25, melting point: 70 ° C, viscosity: 6.5 mPas, Vickers hardness: 1.1, SP value: 8.6) 40 parts
The material thus prepared was treated in the same manner as in Synthesis Example 1 to prepare a polymerizable monomer composition, which was then placed in an aqueous medium prepared in Synthesis Example 1 and the following procedure was repeated to obtain polymerized particles (polymerized toner particles) B. .
Synthesis Example 3
Styrene Part 170
30 parts 2-ethylhexyl acrylate
Carbon Black Part 15
Di-t-butyl salicylate chromium compound 3 parts
10 parts saturated polyester (acid value: 10, peak molecular weight: 9,100)
Ester wax (Mw: 500, Mn: 400, Mw / Mn: 1.25, melting point: 70 ° C, viscosity: 6.5 mPas, Vickers hardness: 1.1, SP value: 8.6) 40 parts
The material thus prepared was treated in the same manner as in Synthesis Example 1 to prepare a polymerizable monomer composition, which was then placed in an aqueous medium prepared in Synthesis Example 1 and the following procedure was repeated to obtain polymerized particles (polymerized toner particles) C. .
Synthesis Example 4
Styrene Part 170
30 parts of n-butyl acrylate
C.I. Pigment Yellow 93 Part 15
Di-t-butyl salicylate chromium compound 3 parts
10 parts saturated polyester (acid value: 10, peak molecular weight: 9,100)
Ester wax (Mw: 480, Mn: 410, Mw / Mn: 1.17, melting point: 73 deg. C, viscosity: 10.5 mPa.s, Vickers hardness: 1.0, SP value: 9.1) 30 parts
The material thus prepared was treated in the same manner as in Synthesis Example 1 to prepare a polymerizable monomer composition, and then placed in an aqueous medium prepared in Synthesis Example 1, and then 12,000 rpm using a clear mixer at 60 ° C. under a nitrogen atmosphere. The polymerizable monomer composition was granulated by stirring for 20 minutes at. Thereafter, the aqueous medium was stirred with a paddle stirring blade while raising its temperature to 80 ° C., and the polymerization reaction was carried out for 10 hours.
After the polymerization reaction was completed, the reaction system was cooled and hydrochloric acid was added to dissolve potassium phosphate, then filtered, washed with water and dried to obtain polymerized particles (polymerized toner particles) D.
Synthesis Example 5
Styrene Part 170
30 parts of n-butyl acrylate
Quinacridone Pigment Part 15
Di-t-butyl salicylate chromium compound 3 parts
10 parts saturated polyester (acid value: 10, peak molecular weight: 9,100)
Paraffin wax (Mw: 3,390, Mn: 2,254, Mw / Mn: 1.50, melting point: 72 ° C, viscosity: 6.3 mPas, Vickers hardness: 6.8, SP value: 8.7) 30 parts
The material thus prepared was treated in the same manner as in Synthesis Example 1 to prepare a polymerizable monomer composition, which was then placed in an aqueous medium prepared in Synthesis Example 1 and the following procedure was repeated to obtain polymerized particles (polymerized toner particles) E. .
Synthesis Example 6
Styrene Part 170
30 parts 2-ethylhexyl acrylate
Carbon Black Part 15
Monoazo iron complex part 3
10 parts saturated polyester (acid value: 10, peak molecular weight: 9,100)
Paraffin wax (Mw: 570, Mn: 380, Mw / Mn: 1.50, melting point: 69 ° C, viscosity: 6.8 mPas, Vickers hardness: 0.7, SP value: 8.3) 30 parts
The material thus prepared was treated in the same manner as in Synthesis Example 1 to prepare a polymerizable monomer composition, and then placed in an aqueous medium prepared in Synthesis Example 1, and the following procedure was repeated without adding polyethylene to polymerize particles (polymerization). Toner particles) F was obtained.
Example 7
A polymerizable monomer composition was prepared in the same manner as in Synthesis example 1 except that no polar resin saturated polyester was used, and polymerized particles (polymerized toner particles) G were obtained.
Synthesis Example 8
100 parts of polyester resin
Copper Phthalocyanine Pigment Part 4
Di-t-butyl salicylate aluminum compound 5 parts
Paraffin wax (Mw: 3,390, Mn: 2,254, Mw / Mn: 1.5, melting point: 72 ° C, viscosity: 6.3 mPas, Vickers hardness: 6.8, SP value: 8.7) 5 parts
The material was premixed using a Henschel mixer and then melt kneaded using a pair of screw extruder kneaders. After cooling, the kneaded product was ground using a hammer mill to form crude particles having a diameter of about 1 to 2 mm, and then ground using an air jet mill. The pulverized product thus obtained was further classified to obtain pulverized toner particles H.
The polymerized toner particles A to G and the pulverized toner particles H of Synthesis Examples 1 to 8 had values of shape coefficient SF-1 as shown in Table 4.
Example 14
A ratio of 100 parts of polymerized toner particles A obtained in Synthesis Example 1 with a BET specific surface area of 145 m 2 / g and 1.0 part of alumina fine powder (A) treated with 15 parts of isobutyltrimethoxysilane, and a BET specific surface area of 68 m 2 / g 1.0 part of spherical silica fine powder (A) was added externally, and the suspension polymerization toner (A) which has a weight average particle diameter of 6.8 micrometers was obtained.
The fine silica powder (A) was surface-treated with 10 parts of hexamethyldisilazane with 100 parts of commercially available silica particulate aerosil (AEROSIL) # 5 (Nippon Aerosil Co., Ltd.), and then using an air classifier to control the particle size distribution. It was obtained by classifying and collecting relatively coarse particles. In 100,000-times magnification obtained by transmission electron microscopy (TEM) and 30,000-times magnification obtained by scanning electron microscopy (SEM), silica fine powder (A) was formed by combining several primary particles having an average particle diameter of 38 m 탆. It was confirmed to be.
The fine alumina powder (A) present on the toner particles of the suspended polymerized toner (A) had a shape coefficient SF-1 of 118, and the fine silica powder (A) also present thereon had a shape coefficient SF-1 of 155.
In a 100,000-fold magnification of the suspension polymerized toner (A) obtained by scanning electron microscopy, the alumina fine powder (A) had an average length of 10 m µm, a length / width ratio of 1.1, and 90 pieces per unit area of 0.5 µm x 0.5 µm. It was confirmed that the above particle number exists. In the 30,000-fold magnification photograph of the suspension polymerized toner (A) obtained by the scanning electron microscope, the fine silica powder (A) had an average length of 150 m 탆, a length / width ratio of 1.9, and 19 per unit area of 1.0 탆 x 1.0 탆. It was confirmed to exist in the number of particles.
A suspension polymerized toner (A) and a ferrite coated carrier (carrier obtained by coating the surface of Mg-Mn ferrite core particles with a silicone resin with a layer thickness of 0.5 μm and having a weight average particle diameter of 35 μm) at a weight ratio of 7: 100. The two-component developer (A) was prepared by blending.
The two-component developer (A) is applied to a developing machine of a deforming machine of a digital copying machine (GP-55, manufactured by Canon) as an electrophotographic apparatus, and deformed to use the two-component developing machine and the magnetic brush charger shown in FIG. 6, An image was formed by developing a 300 dpi binary electrostatic latent image using a two-component developer (A) while applying a developing bias formed by superimposing the discontinuous alternating voltage shown in FIG.
In this electrophotographic apparatus, the magnetic brush charger is made of Cu—Zn-ferrite, has an average particle diameter of 25 μm, and has magnetic particles having a composition of (Fe ₂ O ₃ ) ₂ 3: (CuO) 1: (ZnO) 1. Magnetically coupled by a non-magnetic sleeve with a magnetic roll to form a magnetic brush which is in contact with the photosensitive drum surface, by applying a charging bias of -700 V DC and 1 kHz / 1.2 kVpp AC First war was conducted.
In a magnetic brush charger, the nip between the magnetic brush and the photosensitive drum when the magnetic brush is fixed tends to cause false charging when the magnetic brush is pushed out of the refraction or eccentric operation of the photosensitive drum, which is the magnetic brush itself. This is because there is no physical resilience. Therefore, it is always desirable to apply a freshly prepared magnetic brush surface. Therefore, in this embodiment, the magnetic brush is installed so as to rotate in the opposite direction to the direction of motion of the surface of the photosensitive drum at a speed twice the peripheral speed of the photosensitive drum.
Images were formed in an environment of 23 ° C./65% RH, and a continuous sheet durability test of 50,000 sheets was performed. Solidity uniformity of early stage images, durability after fog of 50,000 sheets endurance, image density difference between initial stage images and images after 50,000 sheet duration, transfer performance at early stage and 50,000 sheet duration, and low humidity environment The environmental stability was evaluated from the difference in the triboelectric charge amount of the toner between (20 ° C / 10% RH) and high humidity environment (30 ° C / 80% RH).
The physical properties of the suspension polymerized toner (A) are shown in Table 4, and the results of the evaluation are shown in Table 5.
Comparative Example 7
1.0 part of the siloxane-treated alumina fine powder (B) having a BET specific surface area of 72 m 2 / g, replaced by a suspended toner (B) having a weight average particle diameter of 6.5 mu m and a suspension polymerized toner (A) used. And 1.0 part of fine silica powder (B) having a BET specific surface area of 66 m 2 / g was externally added to 100 parts of H of powdered polymerized toner particles prepared in Synthesis Example 8 in the same manner as in Example 14. B) was prepared. In addition, evaluation was carried out in the same manner as in Example 14. Physical properties of the pulverized toner (B) are shown in Table 4, and the evaluation results are shown in Table 5.
Example 15
A two-component developer (C) was prepared in the same manner as in Example 14 except that a suspension polymerized toner (C) having a weight average particle diameter of 6.6 μm was used instead of the suspension polymerized toner (A), wherein Table 4 was used. As shown, 1.0 parts alkylalkoxysilane-treated alumina fine powder (C) having a BET specific surface area of 120 m 2 / g and 1.0 part silica fine powder (C) having a BET specific surface area of 68 m 2 / g were prepared in Synthesis Example 2. One hundred parts of polymerized toner particles B were externally added. In addition, evaluation was carried out in the same manner as in Example 14.
Physical properties of the suspension polymerized toner (C) are shown in Table 4, and Table 5 shows the results of the evaluation.
Example 16
A two-component developer (D) was prepared in the same manner as in Example 14 except that a suspension polymerized toner (D) having a weight average particle diameter of 6.6 μm was used instead of the suspension polymerized toner (A), wherein Table 4 was used. As shown, 1.0 parts alkylalkoxysilane-treated alumina fine powder (D) having a BET specific surface area of 140 m 2 / g and 1.0 part silica fine powder (D) having a BET specific surface area of 22 m 2 / g were prepared in Synthesis Example 3. One hundred parts of polymerized toner particles C were externally added. In addition, evaluation was carried out in the same manner as in Example 14.
Physical properties of the suspension polymerized toner (D) are shown in Table 4, and Table 5 shows the evaluation results.
Example 17
A two-component developer (E) was prepared in the same manner as in Example 14 except that a suspension polymerized toner (E) having a weight average particle diameter of 7.1 μm was used instead of the suspension polymerized toner (A), wherein Table 4 was used. As shown, 1.0 parts of silicon-oil treated alumina fine powder (E) having a BET specific surface area of 66 m 2 / g and 1.0 parts of silica fine powder (E) having a BET specific surface area of 23 m 2 / g were prepared in Synthesis Example 4. One hundred parts of polymerized toner particles D were externally added. In addition, evaluation was carried out in the same manner as in Example 14.
The physical properties of the suspension polymerized toner (E) are shown in Table 4, and Table 5 shows the evaluation results.
Example 18
A two-component developer (F) was prepared in the same manner as in Example 14 except that a suspension polymerized toner (F) having a weight average particle diameter of 6.8 μm was used instead of the suspension polymerized toner (A), wherein Table 4 was used. As shown, 1.0 parts of silicon-oil treated alumina fine powder (F) having a BET specific surface area of 68 m 2 / g and 1.0 parts of silica fine powder (F) having a BET specific surface area of 71 m 2 / g were prepared in Synthesis Example 4. One hundred parts of polymerized toner particles D were externally added. In addition, evaluation was carried out in the same manner as in Example 14.
The physical properties of the suspension polymerized toner (F) are shown in Table 4, and Table 5 shows the evaluation results.
Comparative Example 8
A two-component developer (G) was prepared in the same manner as in Example 14 except that a suspension polymerized toner (G) having a weight average particle diameter of 7.2 μm was used instead of the suspension polymerized toner (A), wherein Table 4 was used. As shown, 1.0 parts of alkylalkoxysilane-treated alumina fine powder (G) having a BET specific surface area of 210 m 2 / g and 1.0 part of silica fine powder (G) having a BET specific surface area of 25 m 2 / g were prepared in Synthesis Example 3. It was externally added to one hundred parts of the suspension polymerized toner particles C. In addition, evaluation was carried out in the same manner as in Example 14.
The physical properties of the suspension polymerized toner (G) are shown in Table 4, and Table 5 shows the evaluation results.
Comparative Example 9
A two-component developer (H) was prepared in the same manner as in Example 14 except that a suspension polymerized toner (H) having a weight average particle diameter of 7.0 μm was used instead of the suspension polymerized toner (A), wherein Table 4 was used. As shown, 1.0 parts alkylalkoxysilane-treated alumina fine powder (H) having a BET specific surface area of 147 m 2 / g and 1.0 part silica fine powder (H) having a BET specific surface area of 13 m 2 / g were prepared in Synthesis Example 3. It was externally added to one hundred parts of the suspension polymerized toner particles C. In addition, evaluation was carried out in the same manner as in Example 14.
Physical properties of the suspension polymerized toner (H) are shown in Table 4, and Table 5 shows the evaluation results.
Example 10
A two-component developer (I) was prepared in the same manner as in Example 14 except that the suspension polymerized toner (I) having a weight average particle diameter of 6.1 μm was used instead of the suspension polymerized toner (A), wherein Table 4 was used. As shown in the figure, 1.5 parts of silica fine powder (I) having a BET specific surface area of 151 m 2 / g were externally added to 100 parts of suspension polymerized toner particles B prepared in Synthesis Example 2. In addition, evaluation was carried out in the same manner as in Example 14.
The physical properties of the suspension polymerized toner (I) are shown in Table 4, and Table 5 shows the evaluation results.
Comparative Example 11
A two-component developer (J) was prepared in the same manner as in Example 14 except that a suspension polymerized toner (J) having a weight average particle diameter of 6.1 μm was used instead of the suspension polymerized toner (A), wherein Table 4 was used. As shown in, 1.5 parts of silicon-oil treated alumina fine powder (I) having a BET specific surface area of 150 m 2 / g was externally added to 100 parts of the suspension polymerized toner particles B prepared in Synthesis Example 2. In addition, evaluation was carried out in the same manner as in Example 14.
The physical properties of the suspension polymerized toner (J) are shown in Table 4, and Table 5 shows the evaluation results.
Example 19
A two-component developer (K) was prepared in the same manner as in Example 14 except that a suspension polymerized toner (K) having a weight average particle diameter of 6.7 μm was used instead of the suspension polymerized toner (A), wherein Table 4 was used. As shown in FIG. 100, 100 parts of the siloxane treated alumina fine powder (J) having a BET specific surface area of 122 m 2 / g and 1.0 part of the fine silica powder (J) having a BET specific surface area of 22 m 2 / g were prepared in Synthesis Example 5. External addition was made to negatively polymerized toner particles E. In addition, evaluation was carried out in the same manner as in Example 14.
The physical properties of the suspension polymerized toner (K) are shown in Table 4, and Table 5 shows the evaluation results.
Example 20
A two-component developer (L) was prepared in the same manner as in Example 14 except that a suspension polymerized toner (L) having a weight average particle diameter of 6.4 µm was used instead of the suspension polymerized toner (A), and wherein Table 4 was used. As shown, 1.0 parts alkylalkoxysilane-treated alumina fine powder (A) having a BET specific surface area of 145 m 2 / g and 1.0 part silica fine powder (A) having a BET specific surface area of 68 m 2 / g were prepared in Synthesis Example 7. One hundred parts of polymerized toner particles G were externally added. In addition, evaluation was carried out in the same manner as in Example 14.
The physical properties of the suspension polymerized toner (L) are shown in Table 4, and Table 5 shows the evaluation results.
Example 21
A two-component developer (M) was prepared in the same manner as in Example 14 except that a suspension polymerized toner (M) having a weight average particle diameter of 6.4 μm was used instead of the suspension polymerized toner (A), wherein Table 4 was used. As shown in Example 6, 1.0 part of alumina fine powder (K) having a non-hydrophobized BET specific surface area of 74 m 2 / g and 1.0 part of fine silica powder (K) having a BET specific surface area of 67 m 2 / g were synthesized. It was externally added to 100 parts of the polymerized toner particles F prepared in. In addition, evaluation was carried out in the same manner as in Example 14.
The physical properties of the suspension polymerized toner (M) are shown in Table 4, and Table 5 shows the evaluation results.
Example 22
The two-component developer (C) having the suspension polymerized toner (C) prepared in Example 15 was applied in the developing device 36 of the image forming apparatus shown in Fig. 4, and a magenta monochrome image was continuously applied on 50,000 sheets. Formed. Evaluation was carried out in the same manner as in Example 14.
Table 6 shows the results of the evaluation.
Example 23
The two-component developer (D) having the suspension polymerized toner (D) prepared in Example 16 was applied in the developing unit 107 of the image forming apparatus shown in Fig. 5, and the black monochrome image was continuously applied on 50,000 sheets. Formed. Evaluation was carried out in the same manner as in Example 14.
Table 6 shows the results of the evaluation.
Example 24
The two-component developer (E) having the suspension polymerized toner (E) prepared in Example 17 was applied in the developing unit 29d of the image forming apparatus shown in Fig. 3, and a yellow monochrome image was continuously applied on 50,000 sheets. Formed. Evaluation was carried out in the same manner as in Example 14.
Table 6 shows the results of the evaluation.
Example 25
The two-component developer (F) having the suspension polymerization toner (F) prepared in Example 18 was applied in the developing unit 34 of the image forming apparatus shown in Fig. 4, and a yellow monochrome image was continuously applied on 50,000 sheets. Formed. Evaluation was carried out in the same manner as in Example 14.
Table 6 shows the results of the evaluation.
Comparative Example 12
The two-component developer (G) having the suspension polymerization toner (G) prepared in Comparative Example 8 was applied in the developing unit 37 of the image forming apparatus shown in Fig. 4, and the black monochrome image was continuously applied on 50,000 sheets. Formed. Evaluation was carried out in the same manner as in Example 14.
Table 6 shows the results of the evaluation.
Comparative Example 13
The two-component developer (I) having the suspension polymerized toner (I) prepared in Comparative Example 10 was applied in the developing unit 105 of the image forming apparatus shown in Fig. 5, and a magenta monochrome image was continuously applied on 50,000 sheets. Formed. Evaluation was carried out in the same manner as in Example 14.
Table 6 shows the results of the evaluation.
Comparative Example 14
The two-component developer (J) having the suspension polymerized toner (J) prepared in Comparative Example 11 was applied in the developing unit 17b of the image forming apparatus shown in Fig. 3, and a magenta monochrome image was continuously applied on 50,000 sheets. Formed. Evaluation was carried out in the same manner as in Example 14.
Table 6 shows the results of the evaluation.
Example 26
The two-component developer (K) having the suspension polymerization toner (K) prepared in Example 19 was applied in the developing device 36 of the image forming apparatus shown in Fig. 4, and a magenta monochromatic image was continuously applied on 50,000 sheets. Formed. Evaluation was carried out in the same manner as in Example 14.
Table 6 shows the results of the evaluation.
Example 27
The two-component developer (L) having the suspension polymerization toner (L) prepared in Example 20 was applied in the developing unit (17c) of the image forming apparatus shown in Fig. 3, and a cyan monochromatic image was continuously applied on 50,000 sheets. Formed. Evaluation was carried out in the same manner as in Example 14.
Table 6 shows the results of the evaluation.
Example 28
The magnetic particles of the magnetic brush charger were evaluated in the same manner as in Example 14 except that the magnetic particles were used instead of those having an average particle diameter of 150 µm. As a result, in comparison with Example 14, the uniformity of the solid image was formed slightly lower.
Example 29
The suspension polymerized toner particles B prepared in Synthesis Example 2, the suspension polymerized toner particles C prepared in Synthesis Example 3 and the suspension polymerized toner particles D prepared in Synthesis Example 4 using the suspension polymerized toner particles A prepared in Synthesis Example 1 , 100 parts of polymerization of 1.0 parts of silicon-oil treated alumina fine powder (E) having a BET specific surface area of 66 m 2 / g and 1.0 parts of fine silica powder (E) having a BET specific surface area of 23 m 2 / g as shown in Table 4. Externally added to each of the toner particles A to D to prepare cyan suspension polymerized toner (N), magenta suspension polymerized toner (O), black suspension polymerized toner (P) and yellow suspension polymerized toner (Q), respectively.
Each of the four toners was mixed with a ferrite coated carrier used in Example 14 in a weight ratio of 7: 100 to prepare two-component developers (N) to (Q), respectively. These two-component developers were applied to the developing devices 4 to 7 of the image forming apparatus shown in Fig. 2 in such a manner that the latent images were developed in the order of yellow, magenta, cyan and black. Thus, monochrome images and full color images were formed.
Regarding the formation of the full color image, the color mixing of those formed with the multilayer toner was sufficient, the saturation was excellent, and the image quality was also high. The formation of each monochrome image was evaluated in the same manner as in Example 14. As a result, as shown in Table 7, good results were obtained.
toner Toner numberWeight average particle diameter (㎛)Circularity distribution Average circularityParticle Content (Number%) with a Roundness of Less Than 0.950 Example 1 Suspension Polymerized Cyan Toner 16.10.98311 2 Suspension Polymerized Cyan Toner 26.10.98311 Comparative example: 1 Crushed Cyan Toner 36.00.91342 Example 3 Spherical Cyan Toner 46.00.92531 4 Spherical Cyan Toner 56.00.95321 Comparative example: 2 spherical cyan toner 66.00.9961.5 3 Suspension Polymerized Cyan Toner 76.10.98411 4 Suspension Polymerized Cyan Toner 86.50.92743 Example 5 Suspension Polymerized Cyan Toner 96.10.98312 Comparative example: 5 Suspension Polymerized Cyan Toner 106.10.98312 Example 6 Suspension Polymerized Cyan Toner 116.10.98311 7 Suspension Polymerized Cyan Toner 126.10.98311 8 Suspension Polymerized Cyan Toner 136.10.98311 9 Suspended Polymerized Cyan Toner 146.10.98311 Comparative example: 6 Suspension Polymerized Cyan Toner 156.10.98311
External additives Inorganic Fine Powder (A)Inorganic Fine Powder (B) typeContent (pbw)BET specific surface area (㎡ / g)Physical Properties of External Additives ^* typeContent (pbw)BET specific surface area (㎡ / g)Physical Properties of External Additives ^*Shape factor SF-1L / BAverage length (m㎛)(N)Shape factor SF-1L / BAverage length (m㎛)(N ') Example 1 FTP (1)1.01001201.15075FSP (1)1.0431952.817817 2 FTP (1)1.01001201.15075FSP (2)1.0401602.116015 Comparative example: 1 FTP (1)1.01001201.15072FSP (2)1.0401602.116013 Example 3 FTP (1)1.01001201.15070FSP (2)1.0401602.116014 4 FTP (1)1.01001201.15073FSP (2)1.0401602.116015 Comparative example: 2 FTP (1)1.01001201.15075FSP (2)1.0401602.116016 3 FTP (1)2.01001201.150138------- 4 FTP (1)1.01001201.15074FSP (2)1.0401602.116015 FTP: fine titanium oxide powder; FSP: fine silica powder; L / B: ratio of length / width. *: Present on the toner particles in the FEM picture of the toner; (N): 0.5 x 0.5 number of particles per area. (N '): 1.0 x 1.0 particles per area.
External additives Inorganic Fine Powder (A)Inorganic Fine Powder (B) typeContent (pbw)BET specific surface area (㎡ / g)Physical Properties of External Additives ^* typeContent (pbw)BET specific surface area (㎡ / g)Physical Properties of External Additives ^*Shape factor SF-1L / BAverage length (m㎛)(N)Shape factor SF-1L / BAverage length (m㎛)(N ') Example 5 FTP (2)1.0921281.35068FSP (2)1.0401602.116014 Comparative example: 5 FTP (1)1.01001211.25071FSP (3)1.0261361.52059 Example 6 FTP (1)0.021001201.2504FSP (2)1.0401602.116015 7 FTP (1)1.01001201.25074FSP (2)2.0401602.818035 8 FTP (1)1.01001201.25075FSP (4)1.0371431.911521 9 FTP (1)1.01001201.25074FSP (5)1.0452053.165012 Comparative example: 6-------FSP (1)2.0431952.817834 FTP: fine titanium oxide powder; FSP: fine silica powder; L / B: ratio of length / width. *: Present on the toner particles in the FEM picture of the toner; (N): 0.5 x 0.5 number of particles per area. (N '): 1.0 x 1.0 particles per area.
Toner numberEarly Stage Solid Image Uniformitydurability(One)Fog (30,000 sheet duration) (%)Transcription performance Burn densityToner friction charge difference value (L) between L / L-H / H (mC / kg) (a) Initial stage(b) 30,000 sheet durations(a)-(b) differencechildhood(%)30,000 sheet duration (%) Example 1 Sus. Cyan Toner 10.011.451.470.053.80.298.898.5 2 Sus. Cyan Toner 20.011.471.450.054.00.298.598.0 Comparative example: 1 Crushed Cyan Toner 30.051.481.350.188.31.596.194.2 Example 3 Sph. Cyan Toner 40.031.451.400.094.50.298.297.1 4 Sph. Cyan Toner 50.021.431.410.075.20.298.698.3 Comparative example: 2 Sph. Cyan Toner 60.071.411.310.216.51.899.195.2 3 Sus. Cyan Toner 70.051.431.330.154.71.396.694.1 4 Sus. Cyan Toner 80.041.461.350.145.31.596.094.3 Example 5 Sus. Cyan Toner 90.031.461.430.064.30.398.797.9 Comparative example: 5 Sus. Cyan Toner 100.051.421.310.154.81.498.095.2 Example 6 Sus. Cyan Toner 110.031.451.400.085.80.598.297.0 7 Sus. Cyan Toner 120.021.441.410.064.70.398.998.6 8 Sus. Cyan Toner 130.021.471.400.094.10.598.598.1 9 Sus. Cyan Toner 140.041.411.400.054.50.497.897.5 Comparative example: 6 Sus. Cyan Toner 150.051.411.300.158.51.696.195.0 (1): environmental stability. Sus .: suspension polymerization; Sph .: spherical. L / L: low temperature / low humidity environment; H / H: High temperature / high humidity environment.
toner Toner numberWeight average particle diameter (㎛)Shape factor SF-1Circularity distribution Average circularityParticle Content (Number%) with a Roundness of Less Than 0.950 Example 14 Suspension Polymerized Toner A6.81150.9859 Comparative example: 7 Crushing Toner B6.51550.91844 Example 15 Suspension Polymerized Toner C6.61400.96225 16 Suspension Polymerized Toner D6.61030.9906 17 Suspension Polymerized Toner E7.11180.98016 18 Suspension Polymerized Toner F6.81090.98710 Comparative example: 8 Suspension Polymerized Toner G7.21030.98810 9 Suspension Polymerization Toner H9.51110.98610 10 Suspension Polymerized Toner I6.11030.9906 11 Suspension Polymerization Toner J6.61060.9859 Example 19 Suspension Polymerization Toner K6.71100.98415 20 Suspension Polymerized Toner L6.41320.94734 21 Suspension Polymerized Toner M6.41190.97623
External additives Inorganic Fine Powder (A) typeContent (pbw)BET specific surface area (㎡ / g)(a) Average primary particle diameter (m μm) of primary particlesNumber of shapes more than twice of (a)Physical Properties of External Additives ^*Coefficient SF-1L / BAverage length (m㎛)(N) Example 14 Alumina Fine Powder (A)1.01451001181.115190 Comparative example: 7 Alumina Fine Powder (B)1.0721801201.230143 Example 15 Alumina Fine Powder (C)1.0120150.301231.228115 16 Alumina Fine Powder (D)1.0140130.501201.125129 17 Alumina Fine Powder (E)1.066190.401251.33590 18 Alumina Fine Powder (F)1.068180.401241.33695 Comparative example: 8 Alumina Fine Powder (G)1.0210301201.18200 9 Alumina Fine Powder (H)1.0147200.201191.145180 10--------- 11 Alumina Fine Powder (I)1.51501101181.115200 Example 19 Alumina Fine Powder (J)1.0122140.031191128155 20 Alumina Fine Powder (A)1.01451001181.115185 21 Alumina Fine Powder (K)1.0741701201.231140 *: Present on toner particles in the FEM picture of the toner. L / B: ratio of length / width. (N): 0.5 x 0.5 number of particles per area.
External additives Inorganic Fine Powder (B) typeContent (pbw)BET specific surface area (㎡ / g)(b) the average primary particle diameter (m μm) of the primary particles constituting the combined particles;Number of particles 2 to 3 times or more of (b)Physical Properties of External Additives on Toner Particles in FEM Pictures of Toner Shape factor SF-1L / BAverage length (m㎛)(N ') Example 14 Fine Silica Powder (A)1.068258.001851.915019 Comparative example: 7 Fine Silica Powder (B)1.066276.401802.014516 Example 15 silica fine powder (C)1.068257.401651.914517 16 fine silica powder (D)1.022336.101982.11959 17 Fine Silica Powder (E)1.023349.302052.22009 18 fine silica powder (F)1.071252.501601.714017 Comparative example: 8 fine silica powder (G)1.025329.102052.019014 9 Fine Silica Powder (H)1.013258.202402.34105 10 Fine Silica Powder (I)1.5151108.101351.67035 11--------- Example 19 Fine Silica Powder (J)1.0223211.101902.017513 20 Fine Silica Powder (A)1.068258.001851.915018 21 fine silica powder (K)1.067237.501751.814020 L / B: ratio of length / width. (N '): 1.0 x 1.0 particles per area.
Toner numberEarly Stage Solid Image Uniformitydurability(One)Fog (50,000 seats running) (%)Transcription performance Burn densityToner friction charge difference value (L) between L / L-H / H (mC / kg) (a) Initial stage(b) 50,000 seats(a)-(b) differencechildhood(%)50,000 seats running (%) Example 14Sus. Toner A0.021.461.430.053.00.198.998.0 Comparative example: 7Crushing Toner B0.061.451.320.1511.31.595.893.2 Example 15Sus. Toner C0.031.461.400.079.00.397.296.1 16Sus. Toner D0.031.451.440.047.50.399.098.2 17Sus. Toner E0.021.451.400.079.50.298.597.9 18Sus. Toner F0.021.451.390.068.50.398.497.5 Comparative example: 8Sus. Toner G0.031.441.300.1612.31.497.394.0 9Sus. Toner H0.051.401.280.156.81.798.296.9 10Sus. Toner I0.081.411.250.1810.31.895.193.3 11Sus. Toner J0.031.481.250.2511.71.198.094.9 Example 19Sus. Toner K0.031.451.380.079.40.498.397.4 20Sus. Toner L0.041.411.370.078.80.497.096.0 21Sus. Toner M0.031.451.380.075.80.497.296.3 (1): environmental stability. Sus .: suspension polymerization. L / L: low temperature / low humidity environment; H / H: High temperature / high humidity environment.
Toner numberImage forming apparatusEarly Stage Solid Image Uniformitydurability(One)Fog (50,000 sheet duration) (%)Transcription performance Burn densityToner friction charge difference value (L) between L / L-H / H (mC / kg) (a) Initial stage(b) 50,000 sheet durations(a)-(b) differencechildhood(%)50,000 sheet duration (%) Example 22Sus. C4A1.701.610.099.30.298.396.7 23Sus. D5A1.651.590.067.80.396.595.6 24Sus. E3B1.671.510.169.60.295.893.5 25Sus. F4B1.581.490.098.50.395.694.2 Comparative example: 12Sus. G4D1.671.480.1910.61.689.285.1 13Sus. I5A1.721.510.2115.61.795.294.8 14Sus. J3A1.691.630.0610.21.288.782.1 Example 26Sus. K4B1.561.470.099.50.495.494.6 27Sus. L3A1.641.520.128.80.496.395.1 (1): environmental stability. Sus .: Suspension Polymerized Toner. L / L: low temperature / low humidity environment; H / H: High temperature / high humidity environment.
Toner numberImage forming apparatuschildhooddurability(One)Fog (of 50,000 seat duration) (%)Transcription performance Burn densityToner friction charge difference value (L) between L / L-H / H (mC / kg) Solid Image Uniformity(a) Initial stage(b) 50,000 sheet durations(a)-(b) differencechildhood(%)50,000 sheet duration (%) Example 29Sus. N2A1.681.550.137.60.297.295.3 Sus. O2A1.721.630.096.80.396.495.6 Sus. P2B1.611.550.067.20.395.294.8 Sus. Q2B1.661.590.078.30.395.895.7 (1): environmental stability. Sus .: Suspension Polymerized Toner. L / L: low temperature / low humidity environment; H / H: High temperature / high humidity environment.
According to the present invention, a toner capable of forming a fog-free image with excellent image density stability and fine image reproducibility without causing toner deterioration even after long-term use, and a two-component developer and image forming method using such a toner This is provided. In addition, according to the present invention, there is provided a toner and a two-component developer and an image forming method using the toner, which can be transferred to a transfer medium with a transfer efficiency of almost 100%. Further, according to the present invention, a toner that hardly causes toner defects due to long-term use, surface defects of the developer carrying member, and wear of the latent image retaining member, and can prevent the toner from sticking to the photosensitive drum surface in particular And a two-component developer and an image forming method using such a toner.
Further, according to the present invention, there is provided an image forming method using a charging member excellent in charging characteristics, an image forming method excellent in durability and substantially free of a cleaning apparatus, and which can simplify the image forming apparatus itself. An image forming method is provided, and an image forming method using a toner having spacer particles and excellent charge imparting properties and a charging member capable of maintaining excellent charging characteristics together with such toner are provided.

权利要求:
Claims (164)
[1" claim-type="Currently amended] A toner comprising toner particles and an external additive,
The toner has a circularity distribution of particles (a) having an average circularity of 0.920 to 0.995 as measured by a flowable particle image analyzer and containing particles having a circularity of less than 0.950 in an amount of 2% to 40% by number;
(b) the weight average particle diameter measured by the Coulter method is 2.0 µm to 9.0 µm,
The external additive is present in the form of at least (i) primary particles or secondary particles on the toner particles, an inorganic fine powder having an average particle length of 10 m to 400 m m and a shape factor SF-1 of 100 to 130 (A). ) And (ii) formed by combining several particles and containing a non-spherical inorganic fine powder (B) having a shape factor SF-1 greater than 150.
[2" claim-type="Currently amended] The toner according to claim 1, wherein the average circularity is 0.950 to 0.995.
[3" claim-type="Currently amended] The toner according to claim 1, wherein the average circularity is 0.960 to 0.995.
[4" claim-type="Currently amended] The toner according to claim 1, wherein particles having a roundness of less than 0.950 are contained in an amount of 3% to 30% by weight.
[5" claim-type="Currently amended] The toner according to claim 1, wherein the shape factor SF-1 is from 100 to 150.
[6" claim-type="Currently amended] The toner according to claim 1, wherein the shape factor SF-1 is from 100 to 130.
[7" claim-type="Currently amended] The toner according to claim 1, wherein the average particle length of the inorganic fine powder (A) on the toner particles is 15 m to 200 m m.
[8" claim-type="Currently amended] The toner according to claim 1, wherein the average particle length of the inorganic fine powder (A) on the toner particles is 15 m to 100 m m.
[9" claim-type="Currently amended] The toner according to claim 1, wherein the average particle length of the non-spherical inorganic fine powder (B) on the toner particles is 120 m to 600 m m.
[10" claim-type="Currently amended] The toner according to claim 1, wherein the average particle length of the non-spherical inorganic fine powder (B) on the toner particles is 130 m m to 500 m m.
[11" claim-type="Currently amended] The toner according to claim 1, wherein the average particle length of the non-spherical inorganic fine powder (B) on the toner particles is longer than the average particle length of the inorganic fine powder (A) on the toner particles.
[12" claim-type="Currently amended] The toner according to claim 1, wherein the average particle length of the non-spherical inorganic fine powder (B) on the toner particles is 20 m µm or more longer than the average particle length of the inorganic fine powder (A) on the toner particles.
[13" claim-type="Currently amended] The toner according to claim 1, wherein the average particle length of the non-spherical inorganic fine powder (B) on the toner particles is at least 40 m mu m longer than the average particle length of the inorganic fine powder (A) on the toner particles.
[14" claim-type="Currently amended] The average particle length of the inorganic fine powder (A) on toner particles is 15 m to 100 m m, and the average particle length of the non-spherical inorganic fine powder (B) on toner particles is 120 m to 600 m. m toner.
[15" claim-type="Currently amended] The toner according to claim 1, wherein the inorganic fine powder (A) has a specific surface area of 60 m 2 / g to 230 m 2 / g measured by nitrogen adsorption according to the BET method.
[16" claim-type="Currently amended] The toner according to claim 1, wherein the inorganic fine powder (A) has a specific surface area of 70 m 2 / g to 180 m 2 / g measured by nitrogen adsorption according to the BET method.
[17" claim-type="Currently amended] The toner according to claim 1, wherein the non-spherical inorganic fine powder (B) has a specific surface area of 20 m 2 / g to 90 m 2 / g measured by nitrogen adsorption according to the BET method.
[18" claim-type="Currently amended] The toner according to claim 1, wherein the non-spherical inorganic fine powder (B) has a specific surface area of 25 m 2 / g to 80 m 2 / g measured by nitrogen adsorption according to the BET method.
[19" claim-type="Currently amended] The toner according to claim 1, wherein the shape coefficient SF-1 of the inorganic fine powder (A) on the toner particles is 100 to 125.
[20" claim-type="Currently amended] 2. The toner of claim 1, wherein the shape coefficient SF-1 of the non-spherical inorganic fine powder (B) on the toner particles exceeds 190.
[21" claim-type="Currently amended] The toner according to claim 1, wherein the shape coefficient SF-1 of the non-spherical inorganic fine powder (B) on the toner particles exceeds 200.
[22" claim-type="Currently amended] The inorganic fine powder (A) and the non-spherical inorganic fine powder (B) each have an average of 5 or more particles and 1.0 per unit area of 0.5 μm × 0.5 μm when viewed on an enlarged photograph of an toner under an electron microscope. A toner, wherein an average of 1 to 30 particles per unit area of μm × 1.0 μm is present on the toner particle surface.
[23" claim-type="Currently amended] The inorganic fine powder (A) and the non-spherical inorganic fine powder (B) each have an average of 7 or more particles and 1.0 per unit area of 0.5 μm × 0.5 μm when viewed on an enlarged photograph with an electron microscope. Toner, wherein an average of 1 to 25 particles per unit area of μm × 1.0 μm exist on the toner particle surface.
[24" claim-type="Currently amended] The inorganic fine powder (A) and the non-spherical inorganic fine powder (B) each have an average of 10 or more particles and 1.0 per unit area of 0.5 μm × 0.5 μm when viewed on an enlarged photograph of an toner under an electron microscope. Toner, wherein an average of 5 to 25 particles per unit area of μm × 1.0 μm are present on the toner particle surface.
[25" claim-type="Currently amended] The method of claim 1, wherein the toner has a circularity distribution of particles containing an average circularity of 0.950 to 0.995, and particles having a circularity of less than 0.950 in an amount of 2% to 40% by volume as measured by a fluid particle image analyzer. Toner having;
The external additive is an inorganic fine powder (A) having at least (i) primary particles or secondary particles on the toner particles, having an average particle length of 15 m µm to 100 m µm and a shape factor SF-1 of 100 to 130 (A). ) And (ii) an external additive formed by combining several particles and containing an aspheric inorganic fine powder (B) having an average circularity of 120 m µm to 600 m µm and a shape factor SF-1 greater than 150;
The inorganic fine powder (A) and the non-spherical inorganic fine powder (B) each have an average of five or more particles and a unit of 1.0 μm × 1.0 μm, each unit area of 0.5 μm × 0.5 μm, as seen on an enlarged photograph of a toner under an electron microscope. Toner, wherein an average of 1 to 30 particles per area is present on the surface of the toner particles.
[26" claim-type="Currently amended] The toner according to claim 1, wherein the inorganic fine powder (A) is contained in an amount of 0.1 parts by weight to 2.0 parts by weight based on 100 parts by weight of the toner.
[27" claim-type="Currently amended] The toner according to claim 1, wherein the non-spherical inorganic fine powder (B) is contained in an amount of 0.3 to 3.0 parts by weight based on 100 parts by weight of the toner.
[28" claim-type="Currently amended] The inorganic fine powder (A) according to claim 1, wherein the inorganic fine powder (A) comprises fine particles selected from the group consisting of alumina fine particles, titanium oxide fine particles, zirconium oxide fine particles, magnesium oxide fine particles, treated with these fine particles with silica, and silicon nitride fine particles. Toner.
[29" claim-type="Currently amended] The toner according to claim 1, wherein the inorganic fine powder (A) contains fine particles selected from the group consisting of alumina fine particles, titanium oxide fine particles, and those fine particles treated with silica.
[30" claim-type="Currently amended] The toner according to claim 1, wherein the non-spherical inorganic fine powder (B) contains fine particles selected from the group consisting of silica fine particles, alumina fine particles, titania fine particles, and fine particles of a double oxide thereof.
[31" claim-type="Currently amended] The toner according to claim 1, wherein the non-spherical inorganic fine powder (B) contains silica fine particles.
[32" claim-type="Currently amended] The inorganic fine powder (A) according to claim 1, wherein the inorganic fine powder (A) comprises fine particles selected from the group consisting of alumina fine particles, titanium oxide fine particles and these fine particles with silica, and the non-spherical inorganic fine powder (B) contains silica fine particles. Toner to include.
[33" claim-type="Currently amended] The toner according to claim 1, wherein the inorganic fine powder (A) contains alumina fine particles, and the non-spherical inorganic fine powder (B) contains silica fine particles.
[34" claim-type="Currently amended] 34. The method of claim 33, wherein the alumina fine particles have a particle size distribution in which particles having a diameter of at least twice the average particle diameter are contained in an amount of 0% to 5% by weight, and the non-spherical inorganic fine powder (B) has an average particle diameter. A toner having a particle size distribution in which particles having a diameter of 2 to 3 times are contained in an amount of 5% to 15% by weight.
[35" claim-type="Currently amended] 34. The method according to claim 33, wherein the alumina fine particles have a specific surface area of 60 m 2 / g to 150 m 2 / g measured by nitrogen adsorption according to the BET method, and the non-spherical inorganic fine powder (B) is subjected to nitrogen adsorption according to the BET method. A toner having a specific surface area of 20 m 2 / g to 70 m 2 / g measured by the method.
[36" claim-type="Currently amended] The toner according to claim 33, wherein the alumina fine particles are hydrophobized.
[37" claim-type="Currently amended] 2. The toner of claim 1, wherein the toner particles contain at least a binder resin and a colorant.
[38" claim-type="Currently amended] The toner of claim 1, wherein the toner particles contain at least a binder resin, a colorant, and a release agent.
[39" claim-type="Currently amended] The toner of claim 1, wherein the toner particles contain at least a binder resin, a colorant, a mold release agent, and a charge control agent.
[40" claim-type="Currently amended] The toner according to claim 1, wherein the weight average molecular weight of the release agent is 300 to 3,000.
[41" claim-type="Currently amended] The toner according to claim 1, wherein the toner particles are particles prepared by a polymerization method of polymerizing a polymerizable monomer composition containing at least a polymerizable monomer and a colorant in a liquid medium in the presence of a polymerization initiator.
[42" claim-type="Currently amended] The toner according to claim 1, wherein the toner particles are particles prepared by a suspension polymerization method of polymerizing a polymerizable monomer composition containing at least a polymerizable monomer and a colorant in an aqueous medium in the presence of a polymerization initiator.
[43" claim-type="Currently amended] The toner according to claim 1, wherein the toner particles are particles prepared by a suspension polymerization method of polymerizing a polymerizable monomer composition containing at least a polymerizable monomer, a colorant, and a wax as a releasing agent in an aqueous medium in the presence of a polymerization initiator.
[44" claim-type="Currently amended] The spherical particles of claim 1, wherein the toner particles are spherical particles prepared by a pulverization method comprising melting and kneading a mixture containing at least a binder resin and a colorant to obtain a kneaded product and pulverizing the kneaded product. Toner which is a particle produced by the chemical treatment.
[45" claim-type="Currently amended] A two-component developer comprising at least toner particles and a toner having an external additive, and a carrier,
The toner has a circularity distribution of particles (a) having an average circularity of 0.920 to 0.995 as measured by a flowable particle image analyzer and containing particles having a circularity of less than 0.950 in an amount of 2% to 40% by number;
(b) the weight average particle diameter measured by the Coulter method is 2.0 µm to 9.0 µm,
The external additive is present in the form of at least (i) primary particles or secondary particles on the toner particles, an inorganic fine powder having an average particle length of 10 m to 400 m m and a shape factor SF-1 of 100 to 130 (A). And (ii) formed by combining several particles and containing a non-spherical inorganic fine powder (B) having a shape factor SF-1 of greater than 150.
[46" claim-type="Currently amended] 46. The two-component developer according to claim 45, wherein the average circularity of the toner is 0.950 to 0.995.
[47" claim-type="Currently amended] 46. The two-component developer according to claim 45, wherein the average circularity of the toner is 0.960 to 0.995.
[48" claim-type="Currently amended] 46. The two-component developer according to claim 45, wherein particles having a roundness of less than 0.950 are contained in an amount of 3 to 30 number%.
[49" claim-type="Currently amended] A two-component developer according to claim 45, wherein the shape coefficient SF-1 of said toner is from 100 to 150.
[50" claim-type="Currently amended] A two-component developer according to claim 45, wherein the shape coefficient SF-1 of said toner is from 100 to 130.
[51" claim-type="Currently amended] 46. The two-component developer according to claim 45, wherein the average particle length of said inorganic fine powder (A) on toner particles is 15 m to 200 m m.
[52" claim-type="Currently amended] A two-component developer according to claim 45, wherein the average particle length of said inorganic fine powder (A) on toner particles is 15 m m to 100 m m.
[53" claim-type="Currently amended] A two-component developer according to claim 45, wherein the average particle length of said non-spherical inorganic fine powder (B) on toner particles is 120 m m to 600 m m.
[54" claim-type="Currently amended] A two-component developer according to claim 45, wherein the average particle length of said non-spherical inorganic fine powder (B) on toner particles is 130 m m to 500 m m.
[55" claim-type="Currently amended] 46. The two-component developer according to claim 45, wherein the average particle length of said non-spherical inorganic fine powder (B) on toner particles is longer than the average particle length of said inorganic fine powder (A) on toner particles.
[56" claim-type="Currently amended] 46. The two-component developer according to claim 45, wherein the average particle length of said non-spherical inorganic fine powder (B) on toner particles is at least 20 m mu m longer than the average particle length of said inorganic fine powder (A) on toner particles.
[57" claim-type="Currently amended] 46. The two-component developer according to claim 45, wherein the average particle length of said non-spherical inorganic fine powder (B) on toner particles is at least 40 m mu m longer than the average particle length of said inorganic fine powder (A) on toner particles.
[58" claim-type="Currently amended] 46. The method of claim 45, wherein the average particle length of the inorganic fine powder (A) on toner particles is 15 m to 100 m m, and the average particle length of the non-spherical inorganic fine powder (B) on toner particles is 120 m m to 600. m-component two-component developer.
[59" claim-type="Currently amended] The two-component developer according to claim 45, wherein the inorganic fine powder (A) has a specific surface area of 60 m 2 / g to 230 m 2 / g as measured by nitrogen adsorption according to the BET method.
[60" claim-type="Currently amended] The two-component developer according to claim 45, wherein the inorganic fine powder (A) has a specific surface area of 70 m 2 / g to 180 m 2 / g as measured by nitrogen adsorption according to the BET method.
[61" claim-type="Currently amended] The two-component developer according to claim 45, wherein the non-spherical inorganic fine powder (B) has a specific surface area of 20 m 2 / g to 90 m 2 / g measured by nitrogen adsorption according to the BET method.
[62" claim-type="Currently amended] The two-component developer according to claim 45, wherein the non-spherical inorganic fine powder (B) has a specific surface area of 25 m 2 / g to 80 m 2 / g measured by nitrogen adsorption according to the BET method.
[63" claim-type="Currently amended] A two-component developer according to claim 45, wherein the shape coefficient SF-1 of said inorganic fine powder (A) on toner particles is 100 to 125.
[64" claim-type="Currently amended] A two-component developer according to claim 45, wherein the shape coefficient SF-1 of said non-spherical inorganic fine powder (B) on toner particles exceeds 190.
[65" claim-type="Currently amended] A two-component developer according to claim 45, wherein the shape coefficient SF-1 of said non-spherical inorganic fine powder (B) on toner particles exceeds 200.
[66" claim-type="Currently amended] 46. The method of claim 45, wherein the inorganic fine powder (A) and the non-spherical inorganic fine powder (B) each have an average of 5 or more particles and 1.0 per unit area of 0.5 mu m x 0.5 mu m when viewed on an enlarged photomicrograph of a toner. A two-component developer in which an average of 1 to 30 particles per unit area of μm × 1.0 μm is present on the toner particle surface.
[67" claim-type="Currently amended] 46. The method of claim 45, wherein the inorganic fine powder (A) and the non-spherical inorganic fine powder (B) each have an average of seven or more particles per unit area of 0.5 μm × 0.5 μm and 1.0 when viewed on an enlarged photomicrograph of an toner. A two-component developer in which an average of 1 to 25 particles per unit area of μm × 1.0 μm is present on the toner particle surface.
[68" claim-type="Currently amended] 46. The method of claim 45, wherein the inorganic fine powder (A) and the non-spherical inorganic fine powder (B) each have an average of 10 or more particles and 1.0 per unit area of 0.5 mu m x 0.5 mu m when the toner is viewed on an enlarged photograph with an electron microscope. A two-component developer in which an average of 5 to 25 particles per unit area of μm × 1.0 μm is present on the toner particle surface.
[69" claim-type="Currently amended] 46. The method according to claim 45, wherein the toner has a circularity distribution of particles containing an average circularity of 0.950 to 0.995, and particles having a circularity of less than 0.950 in an amount of 2% to 40% by volume as measured by a fluidized particle image analyzer. Toner having;
The external additive is an inorganic fine powder (A) having at least (i) primary particles or secondary particles on the toner particles, having an average particle length of 15 m µm to 100 m µm and a shape factor SF-1 of 100 to 130 (A). ) And (ii) an external additive formed by combining several particles and containing an aspheric inorganic fine powder (B) having an average circularity of 120 m µm to 600 m µm and a shape factor SF-1 greater than 150;
The inorganic fine powder (A) and the non-spherical inorganic fine powder (B) each have an average of five or more particles and a unit of 1.0 μm × 1.0 μm, each unit area of 0.5 μm × 0.5 μm, as seen on an enlarged photograph of a toner under an electron microscope. A two-component developer in which an average of 1 to 30 particles per area is present on the toner particle surface.
[70" claim-type="Currently amended] 46. The two-component developer according to claim 45, wherein the inorganic fine powder (A) is contained in an amount of 0.1 parts by weight to 2.0 parts by weight based on 100 parts by weight of the toner.
[71" claim-type="Currently amended] 46. The two-component developer according to claim 45, wherein the non-spherical inorganic fine powder (B) is contained in an amount of 0.3 to 3.0 parts by weight based on 100 parts by weight of the toner.
[72" claim-type="Currently amended] 46. The inorganic fine powder (A) according to claim 45, wherein the inorganic fine powder (A) contains fine particles selected from the group consisting of alumina fine particles, titanium oxide fine particles, zirconium oxide fine particles, magnesium oxide fine particles, treated with these fine particles with silica, and silicon nitride fine particles. Phosphorus two-component developer.
[73" claim-type="Currently amended] 46. The two-component developer according to claim 45, wherein the inorganic fine powder (A) contains fine particles selected from the group consisting of alumina fine particles, titanium oxide fine particles, and those fine particles treated with silica.
[74" claim-type="Currently amended] 46. The two-component developer according to claim 45, wherein the non-spherical inorganic fine powder (B) comprises fine particles selected from the group consisting of silica fine particles, alumina fine particles, titania fine particles, and fine particles of these double oxides.
[75" claim-type="Currently amended] The two-component developer according to claim 45, wherein the non-spherical inorganic fine powder (B) contains silica fine particles.
[76" claim-type="Currently amended] 46. The inorganic fine powder (A) according to claim 45, wherein the inorganic fine powder (A) comprises fine particles selected from the group consisting of alumina fine particles, titanium oxide fine particles, and those fine particles treated with silica, and the non-spherical inorganic fine powder (B) contains silica fine particles. A two-component developer that contains.
[77" claim-type="Currently amended] 46. The two-component developer according to claim 45, wherein said inorganic fine powder (A) contains alumina fine particles, and said non-spherical inorganic fine powder (B) comprises silica fine particles.
[78" claim-type="Currently amended] 78. The method of claim 77, wherein the alumina microparticles have a particle size distribution in which particles having a diameter of at least twice the average particle diameter are contained in an amount of 0% to 5% by weight, and the non-spherical inorganic fine powder (B) has an average particle diameter A two-component developer having a particle size distribution in which particles having a diameter of 2 to 3 times are contained in an amount of 5% to 15% by weight.
[79" claim-type="Currently amended] 78. The method according to claim 77, wherein the alumina fine particles have a specific surface area of 60 m 2 / g to 150 m 2 / g measured by nitrogen adsorption according to the BET method, and the non-spherical inorganic fine powder (B) is subjected to nitrogen adsorption according to the BET method. The two-component developer whose specific surface area measured by 20 m <2> / g-70 m <2> / g was measured.
[80" claim-type="Currently amended] 78. The two-component developer according to claim 77, wherein the alumina fine particles are hydrophobized.
[81" claim-type="Currently amended] 46. The two-component developer according to claim 45, wherein the toner particles contain at least a binder resin and a colorant.
[82" claim-type="Currently amended] 46. The two-component developer according to claim 45, wherein the toner particles contain at least a binder resin, a colorant, and a release agent.
[83" claim-type="Currently amended] 46. The two-component developer according to claim 45, wherein the toner particles contain at least a binder resin, a colorant, a mold release agent and a charge control agent.
[84" claim-type="Currently amended] The two-component developer according to claim 45, wherein the weight average molecular weight of the release agent is 300 to 3,000.
[85" claim-type="Currently amended] 46. The two-component developer according to claim 45, wherein the toner particles are particles prepared by a polymerization method of polymerizing a polymerizable monomer composition containing at least a polymerizable monomer and a colorant in a liquid medium in the presence of a polymerization initiator.
[86" claim-type="Currently amended] 46. The two-component developer according to claim 45, wherein the toner particles are particles prepared by a suspension polymerization method of polymerizing a polymerizable monomer composition containing at least a polymerizable monomer and a colorant in an aqueous medium in the presence of a polymerization initiator.
[87" claim-type="Currently amended] 46. The two-component phenomenon according to claim 45, wherein the toner particles are particles prepared by a suspension polymerization method of polymerizing a polymerizable monomer composition containing at least a polymerizable monomer, a colorant, and a wax as a release agent in an aqueous medium in the presence of a polymerization initiator. My.
[88" claim-type="Currently amended] 46. The spherical shape of the particle according to claim 45, wherein the toner particles are spherical particles prepared by a pulverizing method comprising melt kneading a mixture containing at least a binder resin and a colorant to obtain a kneaded product and pulverizing the kneaded product. A two-component developer prepared by a chemical treatment.
[89" claim-type="Currently amended] A two-component developer according to claim 45, wherein the apparent density is 1.2 g / cm 3 to 2.0 g / cm 3.
[90" claim-type="Currently amended] 46. The two-component developer according to claim 45, wherein the apparent density is 1.2 g / cm 3 to 1.8 g / cm 3.
[91" claim-type="Currently amended] The two-component developer according to claim 45, wherein the compressibility is 5% to 19%.
[92" claim-type="Currently amended] The two-component developer according to claim 45, wherein the compressibility is 5% to 15%.
[93" claim-type="Currently amended] 46. The two-component developer according to claim 45, wherein the carrier comprises a magnetic resin carrier containing at least a resin and a magnetic metal oxide.
[94" claim-type="Currently amended] 94. The two-component developer according to claim 93, wherein said magnetic resin carrier contains at least a resin, a magnetic powder and a nonmagnetic metal oxide.
[95" claim-type="Currently amended] 46. The two-component developer according to claim 45, wherein said magnetic resin carrier is a carrier produced by a polymerization method.
[96" claim-type="Currently amended] 95. The two-component developer according to claim 93, wherein said magnetic resin carrier contains a phenol resin as a binder.
[97" claim-type="Currently amended] The two-component developer according to claim 45, wherein the carrier has a weight average particle diameter of 15 µm to 60 µm.
[98" claim-type="Currently amended] The two-component developer according to claim 45, wherein the carrier has a weight average particle diameter of 20 µm to 45 µm.
[99" claim-type="Currently amended] (I) a charging step of electrostatically charging the latent image holding member in which the electrostatic latent image is held;
(II) a latent image forming step of forming an electrostatic latent image on the thus charged latent image holding member;
(III) a developing step of developing an electrostatic latent image on the latent image holding member using toner to form a color toner image; And
(IV) An image forming method comprising a transfer step of transferring a toner image formed on a latent image holding member to a transfer medium,
The toner comprises toner particles and an external additive;
The toner has a circularity distribution of particles (a) having an average circularity of 0.920 to 0.995 as measured by a flowable particle image analyzer and containing particles having a circularity of less than 0.950 in an amount of 2% to 40% by number;
(b) the weight average particle diameter measured by the Coulter method is 2.0 µm to 9.0 µm,
The external additive is present in the form of at least (i) primary particles or secondary particles on the toner particles, an inorganic fine powder having an average particle length of 10 m to 400 m m and a shape factor SF-1 of 100 to 130 (A). And (ii) formed by combining several particles and containing an aspheric inorganic fine powder (B) having a shape coefficient SF-1 of greater than 150.
[100" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein the average circularity of the toner is 0.950 to 0.995.
[101" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein an average circularity of the toner is 0.960 to 0.995.
[102" claim-type="Currently amended] 107. The method of claim 99, wherein particles having a circularity of less than 0.950 are contained in an amount of 3% to 30% by number.
[103" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein the shape coefficient SF-1 of said toner is from 100 to 150.
[104" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein the shape coefficient SF-1 of said toner is from 100 to 130.
[105" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein an average particle length of primary or secondary particles of the inorganic fine powder (A) on toner particles is 15 m to 200 m m.
[106" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein the average particle length of said inorganic fine powder (A) on toner particles is 15 m m to 100 m m.
[107" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein the average particle length of said non-spherical inorganic fine powder (B) on toner particles is 120 m m to 600 m m.
[108" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein the average particle length of said non-spherical inorganic fine powder (B) on toner particles is 130 m m to 500 m m.
[109" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein an average particle length of said non-spherical inorganic fine powder (B) on toner particles is longer than an average particle length of said inorganic fine powder (A) on toner particles.
[110" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein an average particle length of said non-spherical inorganic fine powder (B) on toner particles is 20 m [mu] m or more longer than an average particle length of said inorganic fine powder (A) on toner particles.
[111" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein an average particle length of said non-spherical inorganic fine powder (B) on toner particles is at least 40 m mu m longer than an average particle length of said inorganic fine powder (A) on toner particles.
[112" claim-type="Currently amended] 100. The method of claim 99, wherein the average particle length of the inorganic fine powder (A) on toner particles is 15 m to 100 m m, and the average particle length of the non-spherical inorganic fine powder (B) on toner particles is 120 m m to 600. m 占 퐉 image forming method.
[113" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein the inorganic fine powder (A) has a specific surface area of 60 m 2 / g to 230 m 2 / g measured by nitrogen adsorption according to the BET method.
[114" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein the inorganic fine powder (A) has a specific surface area of 70 m 2 / g to 180 m 2 / g measured by nitrogen adsorption according to the BET method.
[115" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein the non-spherical inorganic fine powder (B) has a specific surface area of 20 m 2 / g to 90 m 2 / g measured by nitrogen adsorption according to the BET method.
[116" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein the non-spherical inorganic fine powder (B) has a specific surface area of 25 m 2 / g to 80 m 2 / g measured by nitrogen adsorption according to the BET method.
[117" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein the shape coefficient SF-1 of said inorganic fine powder (A) on toner particles is 100 to 125.
[118" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein the shape coefficient SF-1 of said non-spherical inorganic fine powder (B) on toner particles exceeds 190.
[119" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein the shape coefficient SF-1 of said non-spherical inorganic fine powder (B) on toner particles exceeds 200.
[120" claim-type="Currently amended] 100. The method of claim 99, wherein the inorganic fine powder (A) and the non-spherical inorganic fine powder (B) each have an average of at least 5 particles and 1.0 per unit area of 0.5 μm × 0.5 μm when viewed on an enlarged photograph of a toner under an electron microscope. An image forming method wherein an average of 1 to 30 particles per unit area of μm × 1.0 μm is present on the toner particle surface.
[121" claim-type="Currently amended] 100. The method of claim 99, wherein the inorganic fine powder (A) and the non-spherical inorganic fine powder (B) each have an average of 7 or more particles and 1.0 per unit area of 0.5 mu m x 0.5 mu m when viewed on an enlarged photograph of a toner under an electron microscope. An image forming method wherein an average of 1 to 25 particles per unit area of μm × 1.0 μm is present on the toner particle surface.
[122" claim-type="Currently amended] 100. The method of claim 99, wherein the inorganic fine powder (A) and the non-spherical inorganic fine powder (B) each have an average of 10 or more particles and 1.0 per unit area of 0.5 mu m x 0.5 mu m when viewed on an enlarged photomicrograph of a toner. And an average of 5 to 25 particles per unit area of μm × 1.0 μm exist on the toner particle surface.
[123" claim-type="Currently amended] 100. The method of claim 99, wherein the toner has a circularity distribution of particles containing an average circularity of 0.950 to 0.995 as measured by a flowable particle image analyzer, and containing particles having a circularity of less than 0.950 in an amount of 2% to 40% by volume. Toner having;
The external additive is an inorganic fine powder (A) having at least (i) primary particles or secondary particles on the toner particles, having an average particle length of 15 m µm to 100 m µm and a shape factor SF-1 of 100 to 130 (A). ) And (ii) an external additive formed by combining several particles and containing an aspheric inorganic fine powder (B) having an average circularity of 120 m µm to 600 m µm and a shape factor SF-1 greater than 150;
The inorganic fine powder (A) and the non-spherical inorganic fine powder (B) each have an average of five or more particles and a unit of 1.0 μm × 1.0 μm, each unit area of 0.5 μm × 0.5 μm, as seen on an enlarged photograph of a toner under an electron microscope. And an average of 1 to 30 particles per area are present on the toner particle surface.
[124" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein the toner contains the inorganic fine powder (A) in an amount of 0.1 parts by weight to 2.0 parts by weight based on 100 parts by weight of the toner.
[125" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein the toner contains the non-spherical inorganic fine powder (B) in an amount of 0.3 to 3.0 parts by weight based on 100 parts by weight of the toner.
[126" claim-type="Currently amended] 100. The inorganic fine powder (A) according to claim 99, wherein the inorganic fine powder (A) comprises fine particles selected from the group consisting of alumina fine particles, titanium oxide fine particles, zirconium oxide fine particles, magnesium oxide fine particles, treated with these fine particles with silica, and silicon nitride fine particles. Image forming method.
[127" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein the inorganic fine powder (A) contains fine particles selected from the group consisting of alumina fine particles, titanium oxide fine particles, and those fine particles treated with silica.
[128" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein the non-spherical inorganic fine powder (B) comprises fine particles selected from the group consisting of silica fine particles, alumina fine particles, titania fine particles and fine particles of a double oxide thereof.
[129" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein said non-spherical inorganic fine powder (B) contains silica fine particles.
[130" claim-type="Currently amended] 100. The inorganic fine powder (A) according to claim 99, wherein the inorganic fine powder (A) comprises fine particles selected from the group consisting of alumina fine particles, titanium oxide fine particles, and those fine particles treated with silica, and the non-spherical inorganic fine powder (B) contains silica fine particles. An image forming method comprising.
[131" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein the inorganic fine powder (A) comprises alumina fine particles, and the non-spherical inorganic fine powder (B) comprises silica fine particles.
[132" claim-type="Currently amended] 143. The method of claim 131, wherein the alumina fine particles have a particle size distribution in which particles having a diameter of at least twice the average particle diameter are contained in an amount of 0% to 5% by weight, and the non-spherical inorganic fine powder (B) has an average particle diameter. And having a particle size distribution in which particles having a diameter of 2 to 3 times are contained in an amount of 5% to 15% by weight.
[133" claim-type="Currently amended] 143. The method according to claim 131, wherein the alumina fine particles have a specific surface area of 60 m 2 / g to 150 m 2 / g measured by nitrogen adsorption according to the BET method, and the non-spherical inorganic fine powder (B) is subjected to nitrogen adsorption according to the BET method. The specific surface area measured by 20 m <2> / g-70 m <2> / g.
[134" claim-type="Currently amended] 143. The image forming method according to claim 131, wherein the alumina fine particles are hydrophobized.
[135" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein said toner particles contain at least a binder resin and a colorant.
[136" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein said toner particles contain at least a binder resin, a colorant, and a release agent.
[137" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein said toner particles contain at least a binder resin, a colorant, a mold release agent, and a charge control agent.
[138" claim-type="Currently amended] 100. The method of claim 99, wherein the weight average molecular weight of the release agent is from 300 to 3,000.
[139" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein said toner particles are particles produced by a polymerization method of polymerizing a polymerizable monomer composition containing at least a polymerizable monomer and a colorant in a liquid medium in the presence of a polymerization initiator.
[140" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein the toner particles are particles prepared by a suspension polymerization method of polymerizing a polymerizable monomer composition containing at least a polymerizable monomer and a colorant in an aqueous medium in the presence of a polymerization initiator.
[141" claim-type="Currently amended] 101. The image forming method according to claim 99, wherein the toner particles are particles prepared by a suspension polymerization method of polymerizing a polymerizable monomer composition containing at least a polymerizable monomer, a colorant, and a wax as a release agent in an aqueous medium in the presence of a polymerization initiator. .
[142" claim-type="Currently amended] 100. The method of claim 99, wherein the toner particles are spherical particles produced by a pulverization method comprising melt kneading a mixture containing at least a binder resin and a colorant to obtain a kneaded product and pulverizing the kneaded product. An image forming method produced by subjecting to a post treatment.
[143" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein the developing step is a developing step using a two-component developer comprising the toner and a carrier, and developing an electrostatic latent image on a latent image holding member using the toner of a two-component developer. .
[144" claim-type="Currently amended] 143. The image forming method according to claim 143, wherein an apparent density of the two-component developer is 1.2 g / cm 3 to 2.0 g / cm 3.
[145" claim-type="Currently amended] 143. The image forming method according to claim 143, wherein an apparent density of the two-component developer is 1.2 g / cm 3 to 1.8 g / cm 3.
[146" claim-type="Currently amended] 143. The image forming method according to claim 143, wherein the compressibility of the two-component developer is 5% to 19%.
[147" claim-type="Currently amended] 143. The image forming method according to claim 143, wherein the compressibility of the two-component developer is 5% to 15%.
[148" claim-type="Currently amended] 143. The image forming method according to claim 143, wherein the carrier comprises a magnetic resin carrier containing at least a resin and a magnetic metal oxide.
[149" claim-type="Currently amended] 148. The image forming method according to claim 148, wherein the magnetic resin carrier contains at least a resin, magnetic powder, and nonmagnetic metal oxide.
[150" claim-type="Currently amended] 148. The image forming method according to claim 148, wherein said magnetic resin carrier is a carrier produced by a polymerization method.
[151" claim-type="Currently amended] 148. The image forming method according to claim 148, wherein said magnetic resin carrier contains a phenol resin as a binder.
[152" claim-type="Currently amended] 143. The image forming method of claim 143, wherein the carrier has a weight average particle diameter of 15 µm to 60 µm.
[153" claim-type="Currently amended] 143. The method of claim 143, wherein the carrier has a weight average particle diameter of 20 µm to 45 µm.
[154" claim-type="Currently amended] 100. The image forming method according to claim 99, wherein the transfer medium is a recording medium, the toner image formed on the latent image holding member is transferred directly to the recording medium, and the toner image transferred to the recording medium is fixed to the recording medium.
[155" claim-type="Currently amended] 100. The transfer medium according to claim 99, wherein the transfer medium comprises an intermediate transfer member and a recording medium, wherein the toner image formed on the latent image retaining member is first transferred to the intermediate transfer member, and the toner image transferred to the intermediate transfer member is secondary. The toner image transferred to the recording medium, and secondarily transferred to the recording medium is fixed to the recording medium.
[156" claim-type="Currently amended] 105. The process of claim 99, wherein steps (I) to (IV)
(i) a charging step of electrostatically charging the latent image holding member on which the electrostatic latent image is held;
(ii) a latent image forming step of forming an electrostatic latent image on the thus charged latent image holding member;
(iii) developing an electrostatic latent image on the latent image bearing member using a color toner selected from the group consisting of cyan toner, magenta toner and yellow toner to form a color toner image; And
(iv) a transfer step of transferring the color toner image formed on the latent image retention member to a transfer medium,
Performing steps (i) to (iv) in succession two or more times using color toners having different colors, respectively, to form a multi-color toner image on a transfer medium
The cyan toner comprises i) cyan toner particles containing at least a binder resin and a cyan colorant and ii) said external additive,
Magenta toner comprises i) magenta toner particles containing at least a binder resin and magenta colorant and ii) said external additive,
The yellow toner comprises i) yellow toner particles containing at least a binder resin and a yellow colorant and ii) the external additive.
[157" claim-type="Currently amended] 158. The color toner according to claim 156, wherein the four color toners including the cyan toner, the magenta toner, the yellow toner, and the black toner are used, and the steps (i) to (iv) are respectively performed. Four successive times to form a four-color toner image on the transfer medium,
And said black toner comprises i) black toner particles containing at least a binder resin and a black colorant and ii) said external additive.
[158" claim-type="Currently amended] 156. The image forming method according to claim 156, wherein the transfer medium is a recording medium, the toner image formed on the latent image holding member is transferred directly to the recording medium, and the toner image transferred to the recording medium is fixed to the recording medium.
[159" claim-type="Currently amended] 158. The transfer medium according to claim 156, wherein the transfer medium comprises an intermediate transfer member and a recording medium, wherein the toner image formed on the latent image retaining member is primarily transferred to the intermediate transfer member, and the toner image transferred to the intermediate transfer member is secondary. The toner image transferred to the recording medium, and secondarily transferred to the recording medium is fixed to the recording medium.
[160" claim-type="Currently amended] 100. The image forming method according to claim 99, further comprising a cleaning step of collecting toner remaining on the surface of the latent image retention member after the transfer step.
[161" claim-type="Currently amended] 161. The image forming method according to claim 160, wherein said cleaning step uses a cleaning-before-development of cleaning the latent image bearing member surface by the cleaning member in contact with the latent image bearing member surface.
[162" claim-type="Currently amended] 161. The image forming method according to claim 161, wherein the cleaning step of the pre-development cleaning method is performed after the transfer step and before the charging step.
[163" claim-type="Currently amended] 161. The transfer zone according to claim 160, wherein the transfer zone in the transfer stage, the charge zone in the charging stage, and the development zone in the developing stage are arranged in the order of transfer zone, charging zone, and development zone with respect to the surface movement direction of the latent image holding member. And any cleaning member for removing the toner remaining on the surface of the latent image retention member is not between the transfer zone and the cleaning zone, but is present between the developing zone and the charging zone in contact with the surface of the latent image retention member. ,
In the cleaning step, the developing device holding the toner develops an electrostatic latent image held on the latent image holding member, and at the same time, the developing device collects the toner remaining on the surface of the latent image holding member to clean the surface of the latent image holding member. An image forming method using a developing-at-development method.
[164" claim-type="Currently amended] 163. The image forming method according to claim 163, wherein the latent image retention member comprises an electrophotographic photosensitive member.

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同族专利:

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公开号 | 公开日

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EP0886187A3|1999-02-17|

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DE69818912D1|2003-11-20|

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US6077635A|2000-06-20|

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CN1144097C|2004-03-31|

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EP0886187B1|2003-10-15|

---

EP0886187A2|1998-12-23|

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DE69818912T2|2004-08-19|

---

CN1204783A|1999-01-13|

引用文献:

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公开号 | 申请日 | 公开日 | 申请人 | 专利标题

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法律状态:
1997-06-18|Priority to JP16079297

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1997-06-18|Priority to JP97-160792

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1997-10-07|Priority to JP97-274049

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1997-10-07|Priority to JP27404997

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1998-06-18|Application filed by 미따라이 후지오, 캐논 가부시끼가이샤

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1999-01-25|Publication of KR19990007092A

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2001-03-02|Application granted

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2001-03-02|Publication of KR100282952B1

优先权:

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申请号 | 申请日 | 专利标题

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JP16079297|1997-06-18|

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JP97-160792|1997-06-18|

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JP97-274049|1997-10-07|

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JP27404997|1997-10-07|